/  Certified Control Systems Technician (CCST) Training

Certified Control Systems Technician (CCST) Training

BMC Training provides a training course in Certified Control Systems Technician (CCST) in Electrical and Power Engineering Training

Course Title
Venue
Start Date
End Date
  • Dubai
    27 - 10 - 2019
    31 - 10 - 2019
  • Paris
    27 - 10 - 2019
    31 - 10 - 2019
  • Hong Kong
    27 - 10 - 2019
    31 - 10 - 2019
  • Kuala Lumpur
    17 - 11 - 2019
    21 - 11 - 2019
  • Rome
    17 - 11 - 2019
    21 - 11 - 2019
  • Barcelona
    17 - 11 - 2019
    21 - 11 - 2019
  • Zurich
    17 - 11 - 2019
    21 - 11 - 2019
  • Dubai
    24 - 11 - 2019
    28 - 11 - 2019
  • Paris
    24 - 11 - 2019
    28 - 11 - 2019
  • Hong Kong
    24 - 11 - 2019
    28 - 11 - 2019
  • London
    3 - 11 - 2019
    7 - 11 - 2019
  • Madrid
    3 - 11 - 2019
    7 - 11 - 2019
  • Munich
    3 - 11 - 2019
    7 - 11 - 2019
  • Berlin
    3 - 11 - 2019
    7 - 11 - 2019
  • New York
    3 - 11 - 2019
    7 - 11 - 2019
  • Istanbul
    10 - 11 - 2019
    14 - 11 - 2019
  • Bali
    10 - 11 - 2019
    14 - 11 - 2019
  • Singapore
    10 - 11 - 2019
    14 - 11 - 2019
  • Washington
    10 - 11 - 2019
    14 - 11 - 2019
  • Dubai
    10 - 11 - 2019
    14 - 11 - 2019
  • Paris
    10 - 11 - 2019
    14 - 11 - 2019
  • Hong Kong
    10 - 11 - 2019
    14 - 11 - 2019
  • London
    15 - 12 - 2019
    19 - 12 - 2019
  • Madrid
    15 - 12 - 2019
    19 - 12 - 2019
  • Munich
    15 - 12 - 2019
    19 - 12 - 2019
  • Berlin
    15 - 12 - 2019
    19 - 12 - 2019
  • New York
    15 - 12 - 2019
    19 - 12 - 2019
  • Dubai
    22 - 12 - 2019
    26 - 12 - 2019
  • Paris
    22 - 12 - 2019
    26 - 12 - 2019
  • Hong Kong
    22 - 12 - 2019
    26 - 12 - 2019
  • Istanbul
    8 - 12 - 2019
    12 - 12 - 2019
  • Bali
    8 - 12 - 2019
    12 - 12 - 2019
  • Singapore
    8 - 12 - 2019
    12 - 12 - 2019
  • Washington
    8 - 12 - 2019
    12 - 12 - 2019
  • Kuala Lumpur
    1 - 12 - 2019
    5 - 12 - 2019
  • Rome
    1 - 12 - 2019
    5 - 12 - 2019
  • Barcelona
    1 - 12 - 2019
    5 - 12 - 2019
  • Zurich
    1 - 12 - 2019
    5 - 12 - 2019
  • Kuala Lumpur
    26 - 1 - 2020
    30 - 1 - 2020
  • Rome
    26 - 1 - 2020
    30 - 1 - 2020
  • Barcelona
    26 - 1 - 2020
    30 - 1 - 2020
  • Zurich
    26 - 1 - 2020
    30 - 1 - 2020
  • Dubai
    19 - 1 - 2020
    23 - 1 - 2020
  • Paris
    19 - 1 - 2020
    23 - 1 - 2020
  • Hong Kong
    19 - 1 - 2020
    23 - 1 - 2020
  • London
    12 - 1 - 2020
    16 - 1 - 2020
  • Madrid
    12 - 1 - 2020
    16 - 1 - 2020
  • Munich
    12 - 1 - 2020
    16 - 1 - 2020
  • Berlin
    12 - 1 - 2020
    16 - 1 - 2020
  • New York
    12 - 1 - 2020
    16 - 1 - 2020
  • Istanbul
    5 - 1 - 2020
    9 - 1 - 2020
  • Bali
    5 - 1 - 2020
    9 - 1 - 2020
  • Singapore
    5 - 1 - 2020
    9 - 1 - 2020
  • Washington
    5 - 1 - 2020
    9 - 1 - 2020
  • Dubai
    5 - 1 - 2020
    9 - 1 - 2020
  • Paris
    5 - 1 - 2020
    9 - 1 - 2020
  • Hong Kong
    5 - 1 - 2020
    9 - 1 - 2020
  • London
    23 - 2 - 2020
    27 - 2 - 2020
  • Madrid
    23 - 2 - 2020
    27 - 2 - 2020
  • Munich
    23 - 2 - 2020
    27 - 2 - 2020
  • Berlin
    23 - 2 - 2020
    27 - 2 - 2020
  • New York
    23 - 2 - 2020
    27 - 2 - 2020
  • Dubai
    16 - 2 - 2020
    20 - 2 - 2020
  • Paris
    16 - 2 - 2020
    20 - 2 - 2020
  • Hong Kong
    16 - 2 - 2020
    20 - 2 - 2020
  • Istanbul
    9 - 2 - 2020
    13 - 2 - 2020
  • Bali
    9 - 2 - 2020
    13 - 2 - 2020
  • Singapore
    9 - 2 - 2020
    13 - 2 - 2020
  • Washington
    9 - 2 - 2020
    13 - 2 - 2020
  • Kuala Lumpur
    2 - 2 - 2020
    6 - 2 - 2020
  • Rome
    2 - 2 - 2020
    6 - 2 - 2020
  • Barcelona
    2 - 2 - 2020
    6 - 2 - 2020
  • Zurich
    2 - 2 - 2020
    6 - 2 - 2020
  • Kuala Lumpur
    15 - 3 - 2020
    19 - 3 - 2020
  • Rome
    15 - 3 - 2020
    19 - 3 - 2020
  • Barcelona
    15 - 3 - 2020
    19 - 3 - 2020
  • Zurich
    15 - 3 - 2020
    19 - 3 - 2020
  • Dubai
    8 - 3 - 2020
    12 - 3 - 2020
  • Paris
    8 - 3 - 2020
    12 - 3 - 2020
  • Hong Kong
    8 - 3 - 2020
    12 - 3 - 2020
  • London
    1 - 3 - 2020
    5 - 3 - 2020
  • Madrid
    1 - 3 - 2020
    5 - 3 - 2020
  • Munich
    1 - 3 - 2020
    5 - 3 - 2020
  • Berlin
    1 - 3 - 2020
    5 - 3 - 2020
  • New York
    1 - 3 - 2020
    5 - 3 - 2020
  • Istanbul
    22 - 3 - 2020
    26 - 3 - 2020
  • Bali
    22 - 3 - 2020
    26 - 3 - 2020
  • Singapore
    22 - 3 - 2020
    26 - 3 - 2020
  • Washington
    22 - 3 - 2020
    26 - 3 - 2020
  • Dubai
    22 - 3 - 2020
    26 - 3 - 2020
  • Paris
    22 - 3 - 2020
    26 - 3 - 2020
  • Hong Kong
    22 - 3 - 2020
    26 - 3 - 2020
  • London
    26 - 4 - 2020
    30 - 4 - 2020
  • Madrid
    26 - 4 - 2020
    30 - 4 - 2020
  • Munich
    26 - 4 - 2020
    30 - 4 - 2020
  • Berlin
    26 - 4 - 2020
    30 - 4 - 2020
  • New York
    26 - 4 - 2020
    30 - 4 - 2020
  • Dubai
    5 - 4 - 2020
    9 - 4 - 2020
  • Paris
    5 - 4 - 2020
    9 - 4 - 2020
  • Hong Kong
    5 - 4 - 2020
    9 - 4 - 2020
  • Istanbul
    12 - 4 - 2020
    16 - 4 - 2020
  • Bali
    12 - 4 - 2020
    16 - 4 - 2020
  • Singapore
    12 - 4 - 2020
    16 - 4 - 2020
  • Washington
    12 - 4 - 2020
    16 - 4 - 2020
  • Kuala Lumpur
    19 - 4 - 2020
    23 - 4 - 2020
  • Rome
    19 - 4 - 2020
    23 - 4 - 2020
  • Barcelona
    19 - 4 - 2020
    23 - 4 - 2020
  • Zurich
    19 - 4 - 2020
    23 - 4 - 2020
  • Kuala Lumpur
    10 - 5 - 2020
    14 - 5 - 2020
  • Rome
    10 - 5 - 2020
    14 - 5 - 2020
  • Barcelona
    10 - 5 - 2020
    14 - 5 - 2020
  • Zurich
    10 - 5 - 2020
    14 - 5 - 2020
  • Dubai
    3 - 5 - 2020
    7 - 5 - 2020
  • Paris
    3 - 5 - 2020
    7 - 5 - 2020
  • Hong Kong
    3 - 5 - 2020
    7 - 5 - 2020
  • London
    17 - 5 - 2020
    21 - 5 - 2020
  • Madrid
    17 - 5 - 2020
    21 - 5 - 2020
  • Munich
    17 - 5 - 2020
    21 - 5 - 2020
  • Berlin
    17 - 5 - 2020
    21 - 5 - 2020
  • New York
    17 - 5 - 2020
    21 - 5 - 2020
  • Istanbul
    24 - 5 - 2020
    28 - 5 - 2020
  • Bali
    24 - 5 - 2020
    28 - 5 - 2020
  • Singapore
    24 - 5 - 2020
    28 - 5 - 2020
  • Washington
    24 - 5 - 2020
    28 - 5 - 2020
  • Dubai
    24 - 5 - 2020
    28 - 5 - 2020
  • Paris
    24 - 5 - 2020
    28 - 5 - 2020
  • Hong Kong
    24 - 5 - 2020
    28 - 5 - 2020
  • London
    14 - 6 - 2020
    18 - 6 - 2020
  • Madrid
    14 - 6 - 2020
    18 - 6 - 2020
  • Munich
    14 - 6 - 2020
    18 - 6 - 2020
  • Berlin
    14 - 6 - 2020
    18 - 6 - 2020
  • New York
    14 - 6 - 2020
    18 - 6 - 2020
  • Dubai
    21 - 6 - 2020
    25 - 6 - 2020
  • Paris
    21 - 6 - 2020
    25 - 6 - 2020
  • Hong Kong
    21 - 6 - 2020
    25 - 6 - 2020
  • Istanbul
    28 - 6 - 2020
    2 - 7 - 2020
  • Bali
    28 - 6 - 2020
    2 - 7 - 2020
  • Singapore
    28 - 6 - 2020
    2 - 7 - 2020
  • Washington
    28 - 6 - 2020
    2 - 7 - 2020
  • Kuala Lumpur
    7 - 6 - 2020
    11 - 6 - 2020
  • Rome
    7 - 6 - 2020
    11 - 6 - 2020
  • Barcelona
    7 - 6 - 2020
    11 - 6 - 2020
  • Zurich
    7 - 6 - 2020
    11 - 6 - 2020
  • Kuala Lumpur
    5 - 7 - 2020
    9 - 7 - 2020
  • Rome
    5 - 7 - 2020
    9 - 7 - 2020
  • Barcelona
    5 - 7 - 2020
    9 - 7 - 2020
  • Zurich
    5 - 7 - 2020
    9 - 7 - 2020
  • Dubai
    12 - 7 - 2020
    16 - 7 - 2020
  • Paris
    12 - 7 - 2020
    16 - 7 - 2020
  • Hong Kong
    12 - 7 - 2020
    16 - 7 - 2020
  • Dubai
    19 - 7 - 2020
    23 - 7 - 2020
  • Paris
    19 - 7 - 2020
    23 - 7 - 2020
  • Hong Kong
    19 - 7 - 2020
    23 - 7 - 2020
  • Istanbul
    26 - 7 - 2020
    30 - 7 - 2020
  • Bali
    26 - 7 - 2020
    30 - 7 - 2020
  • Singapore
    26 - 7 - 2020
    30 - 7 - 2020
  • Washington
    26 - 7 - 2020
    30 - 7 - 2020
  • Dubai
    26 - 7 - 2020
    30 - 7 - 2020
  • Paris
    26 - 7 - 2020
    30 - 7 - 2020
  • Hong Kong
    26 - 7 - 2020
    30 - 7 - 2020
  • London
    2 - 8 - 2020
    6 - 8 - 2020
  • Madrid
    2 - 8 - 2020
    6 - 8 - 2020
  • Munich
    2 - 8 - 2020
    6 - 8 - 2020
  • Berlin
    2 - 8 - 2020
    6 - 8 - 2020
  • New York
    2 - 8 - 2020
    6 - 8 - 2020
  • Dubai
    9 - 8 - 2020
    13 - 8 - 2020
  • Paris
    9 - 8 - 2020
    13 - 8 - 2020
  • Hong Kong
    9 - 8 - 2020
    13 - 8 - 2020
  • Istanbul
    16 - 8 - 2020
    20 - 8 - 2020
  • Bali
    16 - 8 - 2020
    20 - 8 - 2020
  • Singapore
    16 - 8 - 2020
    20 - 8 - 2020
  • Washington
    16 - 8 - 2020
    20 - 8 - 2020
  • Kuala Lumpur
    23 - 8 - 2020
    27 - 8 - 2020
  • Rome
    23 - 8 - 2020
    27 - 8 - 2020
  • Barcelona
    23 - 8 - 2020
    27 - 8 - 2020
  • Zurich
    23 - 8 - 2020
    27 - 8 - 2020
  • Kuala Lumpur
    27 - 9 - 2020
    1 - 10 - 2020
  • Rome
    27 - 9 - 2020
    1 - 10 - 2020
  • Barcelona
    27 - 9 - 2020
    1 - 10 - 2020
  • Zurich
    27 - 9 - 2020
    1 - 10 - 2020
  • Dubai
    6 - 9 - 2020
    10 - 9 - 2020
  • Paris
    6 - 9 - 2020
    10 - 9 - 2020
  • Hong Kong
    6 - 9 - 2020
    10 - 9 - 2020
  • London
    13 - 9 - 2020
    17 - 9 - 2020
  • Madrid
    13 - 9 - 2020
    17 - 9 - 2020
  • Munich
    13 - 9 - 2020
    17 - 9 - 2020
  • Berlin
    13 - 9 - 2020
    17 - 9 - 2020
  • New York
    13 - 9 - 2020
    17 - 9 - 2020
  • Istanbul
    20 - 9 - 2020
    24 - 9 - 2020
  • Bali
    20 - 9 - 2020
    24 - 9 - 2020
  • Singapore
    20 - 9 - 2020
    24 - 9 - 2020
  • Washington
    20 - 9 - 2020
    24 - 9 - 2020
  • Dubai
    20 - 9 - 2020
    24 - 9 - 2020
  • Paris
    20 - 9 - 2020
    24 - 9 - 2020
  • Hong Kong
    20 - 9 - 2020
    24 - 9 - 2020
  • Istanbul
    4 - 10 - 2020
    8 - 10 - 2020
  • Bali
    4 - 10 - 2020
    8 - 10 - 2020
  • Singapore
    4 - 10 - 2020
    8 - 10 - 2020
  • Washington
    4 - 10 - 2020
    8 - 10 - 2020

Course Description

This five days course focuses on a fast paced review of the knowledge required to properly install and maintain standard measurement and control instrumentation. It is designed specifically for practicing technicians preparing for the Level Certified Control Systems Technician (CCST) examination.

Course Objectives

Participant will be able to:

  • Cite principles and theory that explain measurement and control instrument functions
  • Describe procedures required to properly maintain the function of measurement and control instrumentation
  • Understand the procedures and safety requirements for loop checking and its purpose
  • Perform calculations and other analysis of information related to the calibration and troubleshooting of measurement and control instruments and systems
  • Describe procedures required to safely start-up and shut-down a new or existing process
  • Understand the education, experience, and examination requirements for becoming a CCST
  • Identify important knowledge and skill requirements of a practicing CCST
  • Describe the procedures involved in taking the CCST Level exam
  • Identify any need for further study or training in specific knowledge areas

Course Outlines

Concepts of Process Control

  • Definition of a Process
  • Types of Process
  • Typical Industries
  • Continuous vs. Batch Processing
  • Typical Continuous Processes
  • Continuous Process Example
  • Typical Batch Processes
  • Batch Process Example
  • Process Control
  • The Process Control System (Loop)
  • Industrial Process Example
  • Control Loop on P & I Drawings
  • Process Dynamics (Response to Change)
  • First Order Lag plus Dead Time

Basic Measurement Units

  • Pressure and Level Measurement Units
  • Relationship between Pressure Terms
  • Density
  • Specific Gravity
  • Viscosity
  • Pressure of Fluids
  • Liquid Head Measurement
  • Effect of S.G. on Liquid Head Measurement
  • Unit Systems - Flow Measurement
  • Flow Measurement of Fluids
  • Flow Terms

Test & Calibration Equipment

  • Temperature Scales
  • Hydraulic Dead Weight Tester
  • U-Tube Manometers
  • Well Manometer
  • Schematic of Low Pressure Pneumatic Calibrator
  • Typical Digital Multimeter
  • Voltage Measurement
  • Current Measurement
  • Resistance Measurement
  • Electro-Pneumatic Calibrator

Instrument Performance

  • Range and Span
  • Suppressed and Elevated Zero Range
  • Range and Span Terminology
  • Span and Range Calculation Practice
  • Accuracy
  • Repeatability
  • Importance of Accuracy
  • Linearity
  • Hysteresis and Dead Band

Calibration Principles & Procedures

  • Calibration
  • Verification: Without Adjustment
  • Calibration Block Diagram
  • Shop Calibration - DP Transmitter
  • RTD Calibration Arrangement
  • Thermocouple Calibration Arrangement
  • Hierarchy of Standards
  • Five-Point Calibration Check
  • Calibration Chart
  • In-Shop or Field Calibration

Advancing Technology

  • Standard Practice
  • Industry’s changing Needs
  • Smart Devices
  • Smart Transmitters
  • Digitizing a Measurement
  • The Microprocessor
  • Smart Instrument Characterization
  • Smart Transmitter Functions
  • Smart Transmitter Operation
  • Configuration vs. Calibration
  • Reranging
  • Characterization and Digital Trim

Controller Actions and Modes

  • Control Hierarchy
  • Controllers and Control Strategies
  • Direct Acting Controller
  • Reverse Acting Controller
  • Direct or Reverse Acting?
  • Direct or Reverse Acting?
  • On-Off Control of Heating
  • Proportional Control
  • Proportional Action
  • Proportional Control of a Continuous Process
  • Proportional Action
  • Offset with Proportional Control
  • Level Control Offset Example
  • Integral Action
  • Proportional + Integral Control
  • Integral Control
  • Derivative Action
  • Derivative (Rate) Control Action
  • Proportional + Integral + Derivative Control
  • Characteristics of Controller Modes

Tuning Methods

  • Objectives of Tuning
  • Trial & Error Tuning
  • Tuning Map - Gain and Reset
  • The Effect of Adding Derivative 
  • Tuning by Open Loop Testing
  • Ziegler-Nichols (Z-N)
  • Open Loop Method Open Loop Considerations
  • Tuning by Closed Loop Testing
  • Z-N Closed Loop Method
  • Closed Loop Considerations

Advanced Control Strategies

  • Ratio Control - Wild Stream
  • Ratio Control - Both Streams Controlled
  • Automatic Ratio Set: Example
  • Cascade Control: Diagram
  • Application: Without Cascade
  • Application: With Cascade
  • Inner and Outer Loops
  • Cascade Control Considerations
  • Feedforward Control
  • Feedforward Control Concepts
  • Feedforward Control Loop
  • Feedforward Control of Heat Exchanger

Loop Checking Concepts

  • Loop Check Considerations
  • Loop Check Process
  • Loop Check Procedure

Instrument Installation

  • Instrument Installation
  • Installation Detail
  • Installation Details
  • Instrument Location Plan
  • Installation Practices
  • Manufacturer’s Requirements
  • Instrument Air Quality Considerations
  • Instrument Air Supply System

Troubleshooting Considerations

  • Purpose of Troubleshooting
  • Why Troubleshoot?
  • Bottom Line
  • What Are You Expected to Troubleshoot?
  • Troubleshooting Skills
  • Troubleshooting Productivity
  • Approaches to Troubleshooting
  • Equipment History Approach
  • Input/Output (Serial) Approach
  • Input/Output Approach
  • Halving Approach
  • Shotgun Approach
  • Logical Analysis Troubleshooting
  • Verify something is wrong
  • Identify and Locate the Cause of the Problem
  • Fix the Problem
  • Verify the Problem is corrected
  • Follow up to Minimize Future Problems

Final Control Elements

  • Control Valves
  • A Typical Control Valve with Actuator
  • Globe Valves
  • Other Linear Motion Valves
  • Rotary Motion Valves
  • Valve Characteristics (Trim)
  • Inherent Flow Characteristics
  • Cavitation
  • Cv - Valve Coefficient of Flow
  • Actuators
  • Direct (Air-to-Extend)
  • Reverse (Air-to-Retract)
  • Positioners
  • Typical Motion-Balance Positioner
  • I/P Transducer
  • Other Final Control Elements

Common Problems

  • Pressure
  • Level
  • Flow
  • Temperature
  • Valves
  • Actuators
  • Positioners
  • Dampers
  • Variable Speed Drives

Troubleshooting with DCS

  • Distributed Control System
  • Elements of a Distributed Control System
  • DCS Graphic Display
  • DCS Trend Display
  • DCS Alarm Summary

Instrument Maintenance

  • What is Instrument Maintenance?
  • Importance
  • Types

Programmable Electronic Systems

  • Basic PLC System
  • Numbering Systems
  • Decimal Number
  • Binary Number
  • Octal Number
  • Hexadecimal Number
  • Conversion Practice
  • Ladder Logic Programming
  • Typical Ladder Logic Format
  • Relay Type Instructions
  • Start/Stop Ladder Logic
  • Input Wiring Diagram
  • Output Wiring Diagram

Fieldbus

  • Fieldbus Definition
  • What is a Fieldbus?
  • Bus Hierarchy
  • Why Use a Fieldbus?
  • Foundation Fieldbus H1 Bus Segment
  • Device Descriptions
  • Fieldbus Summary Slide

Start-Up Concerns

  • Start-Up Safety Concerns
  • Start-Up Documentation

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