/  Implementing Effective Preventive and Predictive Maintenance Programmes Training

Implementing Effective Preventive and Predictive Maintenance Programmes Training

BMC Training provides a training course in Implementing Effective Preventive and Predictive Maintenance Programmes in Maintenance Engineering Training

Course Title
Venue
Start Date
End Date
  • London
    7 - 10 - 2018
    11 - 10 - 2018
  • Dubai
    21 - 10 - 2018
    25 - 10 - 2018
  • Paris
    7 - 10 - 2018
    11 - 10 - 2018
  • Kuala Lumpur
    18 - 11 - 2018
    22 - 11 - 2018
  • Istanbul
    11 - 11 - 2018
    15 - 11 - 2018
  • Muscat
    18 - 11 - 2018
    22 - 11 - 2018
  • London
    2 - 12 - 2018
    6 - 12 - 2018
  • Dubai
    9 - 12 - 2018
    13 - 12 - 2018
  • Paris
    2 - 12 - 2018
    6 - 12 - 2018
  • Kuala Lumpur
    27 - 1 - 2019
    31 - 1 - 2019
  • Istanbul
    20 - 1 - 2019
    24 - 1 - 2019
  • Muscat
    27 - 1 - 2019
    31 - 1 - 2019
  • London
    10 - 2 - 2019
    14 - 2 - 2019
  • Dubai
    17 - 2 - 2019
    21 - 2 - 2019
  • Paris
    10 - 2 - 2019
    14 - 2 - 2019
  • Kuala Lumpur
    24 - 3 - 2019
    28 - 3 - 2019
  • Istanbul
    10 - 3 - 2019
    14 - 3 - 2019
  • Muscat
    24 - 3 - 2019
    28 - 3 - 2019
  • London
    14 - 4 - 2019
    18 - 4 - 2019
  • Dubai
    14 - 4 - 2019
    18 - 4 - 2019
  • Paris
    14 - 4 - 2019
    18 - 4 - 2019
  • Kuala Lumpur
    12 - 5 - 2019
    16 - 5 - 2019
  • Istanbul
    19 - 5 - 2019
    23 - 5 - 2019
  • Muscat
    12 - 5 - 2019
    16 - 5 - 2019
  • London
    23 - 6 - 2019
    27 - 6 - 2019
  • Dubai
    2 - 6 - 2019
    6 - 6 - 2019
  • Paris
    23 - 6 - 2019
    27 - 6 - 2019
  • Kuala Lumpur
    7 - 7 - 2019
    11 - 7 - 2019
  • Istanbul
    28 - 7 - 2019
    1 - 8 - 2019
  • Muscat
    7 - 7 - 2019
    11 - 7 - 2019
  • London
    18 - 8 - 2019
    22 - 8 - 2019
  • Dubai
    11 - 8 - 2019
    15 - 8 - 2019
  • Paris
    18 - 8 - 2019
    22 - 8 - 2019
  • Kuala Lumpur
    15 - 9 - 2019
    19 - 9 - 2019
  • Istanbul
    15 - 9 - 2019
    19 - 9 - 2019
  • Muscat
    15 - 9 - 2019
    19 - 9 - 2019

Introduction

Effective Planned & Predictive Maintenance are critical for a successful company and an integral part of maintenance management strategies such as RCM, RBM TPM, and even 6-Sigma. This comprehensive 5-day programme has been designed to benefit both qualified new professionals as well as experienced professionals who may be involved in the rollout of a comprehensive Maintenance system or auditing an existing system. It covers all the steps required in developing a successful Planning & Predictive Maintenance programme from system development until a well-managed Maintenance system is in place and operational.

Objectives

Leading industrial organizations are evolving away from reactive (“fix-it-when-it-breaks”) management into predictive, productive management (“anticipating, planning, and fix-it-before-it-breaks”). This evolution requires well-planned and executed actions on several fronts.

  • Understand how world-class organizations solve common planning problems
  • Improve productivity through use of better, more timely information
  • Implement a practical and effective predictive maintenance effort
  • Improve consistency and reliability of asset information
  • Achieve more productive turnarounds
  • Optimize preventive and predictive maintenance strategies

The Contents

Day 1 - The Need for Maintenance

  • Failure Mode Effect & Criticality Analysis (FMECA)
    • Causes of Failures
    • Likelihood & Severity of Failure – Risk Analysis
    • Reliability Centred Maintenance (RCM)
  • Optimisation of Maintenance Decisions
    • Failure Pattern Identification
    • Statistical Analysis of Failures
    • Weibull Analysis
  • Zero Base Budgeting
    • Define the production requirement
    • Define the maintenance requirement

Day 2 - Developing the CMMS

  • Database Construction
    • Installed Asset Base
    • Hierarchical Structure
    • Procedures and Plans
  • Resources
    • Dedicated Manpower
    • Contractors
    • Specialist Tools
  • Maintenance Strategies
    • Centralised/Decentralised
    • Life/Emergency/Corrective/Planned
    • Planned & Predictive

Day 3 - The Planning Function

  • Roles & Responsibilities
    • The Planners
    • Job Initiators
    • Maintenance Trades
  • Job Planning
    • Planning Corrective Work
    • Integrate Planning with Procedures
    • Resource Levelling
  • Scheduling
    • Long Term Scheduling with Production
    • Medium & Short Term Scheduling
    • Planning Department Interfaces

Day 4 - Predictive Maintenance

  • Potential Failure Analysis (PFA)
    • Integration of PFA with FMECA & RCM
    • Understanding the P-F Interval
    • Decide which Technologies to Apply
  • Vibration Analysis
    • Detectable Faults
    • Setup Parameters
    • Monitoring & Protection
    • On-Line or Off-Line
  • Supporting Technologies
    • Infrared Thermography
    • Passive Ultrasonics
    • Oil Analysis

Day 5 - Control of the Maintenance Process

  • CMMS Integration
    • Predictive Maintenance Interface
    • Optimising PM Kit Usage with PdM
    • Operational planning
  • Reporting
    • Monthly PM & PdM reports for Management
    • Financial Feedback Reports
    • Budget Control
  • Key Performance Indicators
    • Reliability & statistics – MTBF, Reliability etc.
    • Work request backlog analysis
    • Customer feedback analysis

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