/  Maintenance Strategy Development and Cost Effective Implementation Training

Maintenance Strategy Development and Cost Effective Implementation Training

BMC Training provides a training course in Maintenance Strategy Development and Cost Effective Implementation in Maintenance Engineering Training

Course Title
Venue
Start Date
End Date
  • Dubai
    27 - 10 - 2019
    7 - 11 - 2019
  • Paris
    27 - 10 - 2019
    7 - 11 - 2019
  • Hong Kong
    27 - 10 - 2019
    7 - 11 - 2019
  • Kuala Lumpur
    3 - 11 - 2019
    14 - 11 - 2019
  • Rome
    3 - 11 - 2019
    14 - 11 - 2019
  • Barcelona
    3 - 11 - 2019
    14 - 11 - 2019
  • Zurich
    3 - 11 - 2019
    14 - 11 - 2019
  • Dubai
    17 - 11 - 2019
    28 - 11 - 2019
  • Paris
    17 - 11 - 2019
    28 - 11 - 2019
  • Hong Kong
    17 - 11 - 2019
    28 - 11 - 2019
  • London
    3 - 11 - 2019
    14 - 11 - 2019
  • Madrid
    3 - 11 - 2019
    14 - 11 - 2019
  • Munich
    3 - 11 - 2019
    14 - 11 - 2019
  • Berlin
    3 - 11 - 2019
    14 - 11 - 2019
  • New York
    3 - 11 - 2019
    14 - 11 - 2019
  • Istanbul
    10 - 11 - 2019
    21 - 11 - 2019
  • Bali
    10 - 11 - 2019
    21 - 11 - 2019
  • Singapore
    10 - 11 - 2019
    21 - 11 - 2019
  • Washington
    10 - 11 - 2019
    21 - 11 - 2019
  • London
    15 - 12 - 2019
    26 - 12 - 2019
  • Madrid
    15 - 12 - 2019
    26 - 12 - 2019
  • Munich
    15 - 12 - 2019
    26 - 12 - 2019
  • Berlin
    15 - 12 - 2019
    26 - 12 - 2019
  • New York
    15 - 12 - 2019
    26 - 12 - 2019
  • Dubai
    22 - 12 - 2019
    2 - 1 - 2020
  • Paris
    22 - 12 - 2019
    2 - 1 - 2020
  • Hong Kong
    22 - 12 - 2019
    2 - 1 - 2020
  • Istanbul
    1 - 12 - 2019
    12 - 12 - 2019
  • Bali
    1 - 12 - 2019
    12 - 12 - 2019
  • Singapore
    1 - 12 - 2019
    12 - 12 - 2019
  • Washington
    1 - 12 - 2019
    12 - 12 - 2019
  • Kuala Lumpur
    8 - 12 - 2019
    19 - 12 - 2019
  • Rome
    8 - 12 - 2019
    19 - 12 - 2019
  • Barcelona
    8 - 12 - 2019
    19 - 12 - 2019
  • Zurich
    8 - 12 - 2019
    19 - 12 - 2019
  • Kuala Lumpur
    26 - 1 - 2020
    6 - 2 - 2020
  • Rome
    26 - 1 - 2020
    6 - 2 - 2020
  • Barcelona
    26 - 1 - 2020
    6 - 2 - 2020
  • Zurich
    26 - 1 - 2020
    6 - 2 - 2020
  • Dubai
    19 - 1 - 2020
    30 - 1 - 2020
  • Paris
    19 - 1 - 2020
    30 - 1 - 2020
  • Hong Kong
    19 - 1 - 2020
    30 - 1 - 2020
  • London
    12 - 1 - 2020
    23 - 1 - 2020
  • Madrid
    12 - 1 - 2020
    23 - 1 - 2020
  • Munich
    12 - 1 - 2020
    23 - 1 - 2020
  • Berlin
    12 - 1 - 2020
    23 - 1 - 2020
  • New York
    12 - 1 - 2020
    23 - 1 - 2020
  • Istanbul
    5 - 1 - 2020
    16 - 1 - 2020
  • Bali
    5 - 1 - 2020
    16 - 1 - 2020
  • Singapore
    5 - 1 - 2020
    16 - 1 - 2020
  • Washington
    5 - 1 - 2020
    16 - 1 - 2020
  • London
    23 - 2 - 2020
    6 - 3 - 2020
  • Madrid
    23 - 2 - 2020
    6 - 3 - 2020
  • Munich
    23 - 2 - 2020
    6 - 3 - 2020
  • Berlin
    23 - 2 - 2020
    6 - 3 - 2020
  • New York
    23 - 2 - 2020
    6 - 3 - 2020
  • Dubai
    16 - 2 - 2020
    27 - 2 - 2020
  • Paris
    16 - 2 - 2020
    27 - 2 - 2020
  • Hong Kong
    16 - 2 - 2020
    27 - 2 - 2020
  • Istanbul
    9 - 2 - 2020
    20 - 2 - 2020
  • Bali
    9 - 2 - 2020
    20 - 2 - 2020
  • Singapore
    9 - 2 - 2020
    20 - 2 - 2020
  • Washington
    9 - 2 - 2020
    20 - 2 - 2020
  • Kuala Lumpur
    2 - 2 - 2020
    13 - 2 - 2020
  • Rome
    2 - 2 - 2020
    13 - 2 - 2020
  • Barcelona
    2 - 2 - 2020
    13 - 2 - 2020
  • Zurich
    2 - 2 - 2020
    13 - 2 - 2020
  • Kuala Lumpur
    15 - 3 - 2020
    26 - 3 - 2020
  • Rome
    15 - 3 - 2020
    26 - 3 - 2020
  • Barcelona
    15 - 3 - 2020
    26 - 3 - 2020
  • Zurich
    15 - 3 - 2020
    26 - 3 - 2020
  • Dubai
    8 - 3 - 2020
    19 - 3 - 2020
  • Paris
    8 - 3 - 2020
    19 - 3 - 2020
  • Hong Kong
    8 - 3 - 2020
    19 - 3 - 2020
  • London
    1 - 3 - 2020
    12 - 3 - 2020
  • Madrid
    1 - 3 - 2020
    12 - 3 - 2020
  • Munich
    1 - 3 - 2020
    12 - 3 - 2020
  • Berlin
    1 - 3 - 2020
    12 - 3 - 2020
  • New York
    1 - 3 - 2020
    12 - 3 - 2020
  • Istanbul
    22 - 3 - 2020
    2 - 4 - 2020
  • Bali
    22 - 3 - 2020
    2 - 4 - 2020
  • Singapore
    22 - 3 - 2020
    2 - 4 - 2020
  • Washington
    22 - 3 - 2020
    2 - 4 - 2020
  • London
    26 - 4 - 2020
    7 - 5 - 2020
  • Madrid
    26 - 4 - 2020
    7 - 5 - 2020
  • Munich
    26 - 4 - 2020
    7 - 5 - 2020
  • Berlin
    26 - 4 - 2020
    7 - 5 - 2020
  • New York
    26 - 4 - 2020
    7 - 5 - 2020
  • Dubai
    5 - 4 - 2020
    16 - 4 - 2020
  • Paris
    5 - 4 - 2020
    16 - 4 - 2020
  • Hong Kong
    5 - 4 - 2020
    16 - 4 - 2020
  • Istanbul
    12 - 4 - 2020
    23 - 4 - 2020
  • Bali
    12 - 4 - 2020
    23 - 4 - 2020
  • Singapore
    12 - 4 - 2020
    23 - 4 - 2020
  • Washington
    12 - 4 - 2020
    23 - 4 - 2020
  • Kuala Lumpur
    19 - 4 - 2020
    30 - 4 - 2020
  • Rome
    19 - 4 - 2020
    30 - 4 - 2020
  • Barcelona
    19 - 4 - 2020
    30 - 4 - 2020
  • Zurich
    19 - 4 - 2020
    30 - 4 - 2020
  • Kuala Lumpur
    10 - 5 - 2020
    21 - 5 - 2020
  • Rome
    10 - 5 - 2020
    21 - 5 - 2020
  • Barcelona
    10 - 5 - 2020
    21 - 5 - 2020
  • Zurich
    10 - 5 - 2020
    21 - 5 - 2020
  • Dubai
    3 - 5 - 2020
    14 - 5 - 2020
  • Paris
    3 - 5 - 2020
    14 - 5 - 2020
  • Hong Kong
    3 - 5 - 2020
    14 - 5 - 2020
  • London
    17 - 5 - 2020
    28 - 5 - 2020
  • Madrid
    17 - 5 - 2020
    28 - 5 - 2020
  • Munich
    17 - 5 - 2020
    28 - 5 - 2020
  • Berlin
    17 - 5 - 2020
    28 - 5 - 2020
  • New York
    17 - 5 - 2020
    28 - 5 - 2020
  • Istanbul
    24 - 5 - 2020
    4 - 6 - 2020
  • Bali
    24 - 5 - 2020
    4 - 6 - 2020
  • Singapore
    24 - 5 - 2020
    4 - 6 - 2020
  • Washington
    24 - 5 - 2020
    4 - 6 - 2020
  • London
    14 - 6 - 2020
    25 - 6 - 2020
  • Madrid
    14 - 6 - 2020
    25 - 6 - 2020
  • Munich
    14 - 6 - 2020
    25 - 6 - 2020
  • Berlin
    14 - 6 - 2020
    25 - 6 - 2020
  • New York
    14 - 6 - 2020
    25 - 6 - 2020
  • Dubai
    21 - 6 - 2020
    2 - 7 - 2020
  • Paris
    21 - 6 - 2020
    2 - 7 - 2020
  • Hong Kong
    21 - 6 - 2020
    2 - 7 - 2020
  • Istanbul
    28 - 6 - 2020
    9 - 7 - 2020
  • Bali
    28 - 6 - 2020
    9 - 7 - 2020
  • Singapore
    28 - 6 - 2020
    9 - 7 - 2020
  • Washington
    28 - 6 - 2020
    9 - 7 - 2020
  • Kuala Lumpur
    7 - 6 - 2020
    18 - 6 - 2020
  • Rome
    7 - 6 - 2020
    18 - 6 - 2020
  • Barcelona
    7 - 6 - 2020
    18 - 6 - 2020
  • Zurich
    7 - 6 - 2020
    18 - 6 - 2020
  • Kuala Lumpur
    5 - 7 - 2020
    16 - 7 - 2020
  • Rome
    5 - 7 - 2020
    16 - 7 - 2020
  • Barcelona
    5 - 7 - 2020
    16 - 7 - 2020
  • Zurich
    5 - 7 - 2020
    16 - 7 - 2020
  • Dubai
    12 - 7 - 2020
    23 - 7 - 2020
  • Paris
    12 - 7 - 2020
    23 - 7 - 2020
  • Hong Kong
    12 - 7 - 2020
    23 - 7 - 2020
  • London
    19 - 7 - 2020
    30 - 7 - 2020
  • Madrid
    19 - 7 - 2020
    30 - 7 - 2020
  • Munich
    19 - 7 - 2020
    30 - 7 - 2020
  • Berlin
    19 - 7 - 2020
    30 - 7 - 2020
  • New York
    19 - 7 - 2020
    30 - 7 - 2020
  • Istanbul
    26 - 7 - 2020
    6 - 8 - 2020
  • Bali
    26 - 7 - 2020
    6 - 8 - 2020
  • Singapore
    26 - 7 - 2020
    6 - 8 - 2020
  • Washington
    26 - 7 - 2020
    6 - 8 - 2020
  • London
    2 - 8 - 2020
    13 - 8 - 2020
  • Madrid
    2 - 8 - 2020
    13 - 8 - 2020
  • Munich
    2 - 8 - 2020
    13 - 8 - 2020
  • Berlin
    2 - 8 - 2020
    13 - 8 - 2020
  • New York
    2 - 8 - 2020
    13 - 8 - 2020
  • Dubai
    9 - 8 - 2020
    20 - 8 - 2020
  • Paris
    9 - 8 - 2020
    20 - 8 - 2020
  • Hong Kong
    9 - 8 - 2020
    20 - 8 - 2020
  • Istanbul
    16 - 8 - 2020
    27 - 8 - 2020
  • Bali
    16 - 8 - 2020
    27 - 8 - 2020
  • Singapore
    16 - 8 - 2020
    27 - 8 - 2020
  • Washington
    16 - 8 - 2020
    27 - 8 - 2020
  • Kuala Lumpur
    23 - 8 - 2020
    3 - 9 - 2020
  • Rome
    23 - 8 - 2020
    3 - 9 - 2020
  • Barcelona
    23 - 8 - 2020
    3 - 9 - 2020
  • Zurich
    23 - 8 - 2020
    3 - 9 - 2020
  • Kuala Lumpur
    27 - 9 - 2020
    8 - 10 - 2020
  • Rome
    27 - 9 - 2020
    8 - 10 - 2020
  • Barcelona
    27 - 9 - 2020
    8 - 10 - 2020
  • Zurich
    27 - 9 - 2020
    8 - 10 - 2020
  • Dubai
    6 - 9 - 2020
    17 - 9 - 2020
  • Paris
    6 - 9 - 2020
    17 - 9 - 2020
  • Hong Kong
    6 - 9 - 2020
    17 - 9 - 2020
  • London
    13 - 9 - 2020
    24 - 9 - 2020
  • Madrid
    13 - 9 - 2020
    24 - 9 - 2020
  • Munich
    13 - 9 - 2020
    24 - 9 - 2020
  • Berlin
    13 - 9 - 2020
    24 - 9 - 2020
  • New York
    13 - 9 - 2020
    24 - 9 - 2020
  • Istanbul
    20 - 9 - 2020
    1 - 10 - 2020
  • Bali
    20 - 9 - 2020
    1 - 10 - 2020
  • Singapore
    20 - 9 - 2020
    1 - 10 - 2020
  • Washington
    20 - 9 - 2020
    1 - 10 - 2020
  • Istanbul
    4 - 10 - 2020
    15 - 10 - 2020
  • Bali
    4 - 10 - 2020
    15 - 10 - 2020
  • Singapore
    4 - 10 - 2020
    15 - 10 - 2020
  • Washington
    4 - 10 - 2020
    15 - 10 - 2020

Introduction

Maintenance & Reliability Best Practices are critical for every successful individual and company. The first module of this workshop delivers many practical and new Maintenance and Reliability Best Practices concepts and tools. You will discuss these concepts and practice using practical tools in case studies and discussion groups. The second module then helps you decide in a rational way which activities are best done with internal resources and which are best outsourced. Tools and techniques are introduced which will help you ensure that outsourcing contracts are comprehensive and avoid the common pitfalls.

The costs associated with equipment downtime and reduced production can be significant. Learning how to effectively manage all aspects of your industrial facility is a must – so is this ten – day course.

The focuses of this course are highlighted as follows:

  • Understanding Outsourcing methodologies
  • Contracting types, including Service Level Agreements
  • Risk Based Maintenance to ground maintenance contracts
  • Dashboards and real-time performance monitoring and Key Performance Indicators to monitor performance
  • Continuous improvement and performance management: how to evaluate the performance with all parties involved

The course is split into two modules:

MODULE I – Maintenance & Reliability Best Practices

MODULE II – Maintenance Contracting & Outsourcing

Each module is structured and can be taken as a stand-alone course; however, delegates will maximise their benefits by taking Module 1 and 2 back-to-back as a two-week course.

Objectives                                           

By the end of this course delegates will be able to:

  • Evaluate and justify your maintenance programs using Value = Benefit – Cost
  • Apply Life Cycle cost and risk planning to your facility assets
  • Target Maintainability and/or Reliability in the development of your facility maintenance plans
  • Learn the PLAN, DO, REVIEW cycle of continuous improvement
  • Understand how to decide rationally what maintenance activities to outsource and what is not
  • Learn the features, functions and benefits of lean maintenance contracts
  • Understand the different types of maintenance contracts (incl. Service Level Agreements) and when/how to apply them
  • Learn how to define service levels and monitor the contractor performance
  • Learn how to develop and negotiate a maintenance contract
  • Understand how to evaluate the delivered performance of all parties involved
  • Learn how to implement maintenance contract management

The Contents

Day 1 - Asset Cost Management Introduction

  • Definitions of reliability, maintenance & asset management
  • The total cost of maintenance
  • Best practice reliability and maintenance processes
  • Elements of asset management best practice
  • Auditing performance
  • Overview of TPM, RCM, BCM, QCM, and other asset management buzzword
  • Open discussion sessions

Day 2 - Laying the Groundwork

  • Team-work maintenance, operations, stores
  • The importance of standards such as PAS 55, JA1011
  • Corporate asset management expectations
  • Asset performance expectations
  • The forms of asset failure and degradation
  • The causes and nature of asset failure and degradation
  • The effects, cost and risks of asset degradation
  • Practical Application and Open Discussion sessions

Day 3 - Applying the Value based Process

  • Breaking the cycle of failure and degradation
  • Select  PM tactics on the basis of costs and risks
  • How to determine PM intervals
  • Condition based maintenance types and the PF-curve
  • The four important  reliability functions
  • Implementing best practice maintenance programs
  • Optimising spares to support the maintenance program
  • Maintenance program cost and risk based justification
  • Practical Application and Open Discussion Sessions

Day 4 - Ensuring the Continuity of the Value-based Process           

  • Complete the PLAN, DO, REVIEW Improvement cycle with FRACAS
  • Failure Reporting, Analysis and Corrective Action System requirements
  • Structure and code data collection to support reliability analysis
  • How to quantify chronic failures and losses
  • Use Pareto analysis and stratification to focus the value-based analysis
  • Quantify losses in life cycle terms
  • Hypothesise root causes of failure and verify on the basis of evidence
  • Reliability Analysis Case Study
  • Discussion of software and templates to support analysis

Day 5 - Supporting Process that Lower Life-cycle costs

  • Planning and scheduling best practice
  • Cost effective man-power and skills deployment
  • Performance indicators to drive continuous improvement
  • Overall review of concepts learned

Day 6 - Outsourcing Considerations

  • Introduction to program
  • Introduction delegates
  • Asset management
  • The business impact of maintenance
  • Considerations in outsourcing maintenance – what to outsource and what not?
  • Activity on asset matrix
  • Risks involved
  • Case study: Outsourcing maintenance activities         

Day 7 - Maintenance Contracts

  • Maintenance contract types
  • Parties involved
  • The tendering process – modern ways of tendering
  • Choosing the right contractor
  • Costing the service
  • Defining Key Performance Indicators to monitor the performance of all parties involved
  • Use of Balanced Scorecard with performance contracts
  • Interactive exercise and examples

Day 8 - Developing the Maintenance Contract

  • Vendor management
  • The contracting cycle
  • Assemble a team
  • Assess, determine and specify the required service levels
  • Writing the contract – contents of a maintenance contract
  • Interactive exercise: review some existing contracts
  • Implementing contract management – how to make it work (performance management)
  • Periodic evaluation & improvement

Day 9 - Grounding and Negotiating the Contract

  • Expectations about availability, reliability and costs
  • The extensive preventive maintenance schedule – “tricks” of maintenance contractors
  • The seven steps to develop a risk based maintenance concept
  • Using the maintenance concept to negotiate more effectively lean maintenance contracts
  • Negotiating the contract – negotiation ploys
  • Negotiating the contract – negotiation tactics
  • Negotiating tips
  • Interactive exercise and role play regarding negotiating      

Day 10 - Final Workshop                  

  • Development of a maintenance contract in groups
  • Defining the requirements and service levels
  • Develop the offer
  • Selection criteria
  • Presenting the bid
  • Closing the contract
  • Evaluation of results
  • Wrap-up

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