Process Plant Optimization Technology and Continual Improvement Course

Master process plant optimization and continual improvement techniques. Enroll in this course to develop skills in enhancing process plant performance. BMC Training offers Process Plant Optimization Technology and Continual Improvement Course in Maintenance Engineering Training Courses.

  • English
  • 162 Training Sessions
  • Confirmed
  • One Week
Process Plant Optimization Technology and Continual Improvement Training Course

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Type a city name or a month
Venue Start Date End Date Net Fees Details & Registration
Kuala Lumpur , Malaysia 16 - Jun - 2024 20 - Jun - 2024 5300 GBP
Rome , Italy 16 - Jun - 2024 20 - Jun - 2024 7900 GBP
Barcelona , Spain 16 - Jun - 2024 20 - Jun - 2024 8300 GBP
Zurich , Switzerland 16 - Jun - 2024 20 - Jun - 2024 8700 GBP
Istanbul , Turkey 23 - Jun - 2024 27 - Jun - 2024 5550 GBP
Bali , Indonesia 23 - Jun - 2024 27 - Jun - 2024 8700 GBP
Singapore , Singapore 23 - Jun - 2024 27 - Jun - 2024 8400 GBP
Washington , United States 23 - Jun - 2024 27 - Jun - 2024 13500 GBP
Dubai , UAE 23 - Jun - 2024 27 - Jun - 2024 5722.5 GBP
Paris , France 23 - Jun - 2024 27 - Jun - 2024 7900 GBP
Hong Kong , Hong Kong 23 - Jun - 2024 27 - Jun - 2024 9100 GBP
Tokyo , Japan 23 - Jun - 2024 27 - Jun - 2024 11500 GBP
Istanbul , Turkey 7 - Jul - 2024 11 - Jul - 2024 5550 GBP
Bali , Indonesia 7 - Jul - 2024 11 - Jul - 2024 8700 GBP
Singapore , Singapore 7 - Jul - 2024 11 - Jul - 2024 8400 GBP
Washington , United States 7 - Jul - 2024 11 - Jul - 2024 13500 GBP
Kuala Lumpur , Malaysia 14 - Jul - 2024 18 - Jul - 2024 5300 GBP
Rome , Italy 14 - Jul - 2024 18 - Jul - 2024 7900 GBP
Barcelona , Spain 14 - Jul - 2024 18 - Jul - 2024 8300 GBP
Zurich , Switzerland 14 - Jul - 2024 18 - Jul - 2024 8700 GBP
Kuala Lumpur , Malaysia 21 - Jul - 2024 25 - Jul - 2024 5300 GBP
Rome , Italy 21 - Jul - 2024 25 - Jul - 2024 7900 GBP
Barcelona , Spain 21 - Jul - 2024 25 - Jul - 2024 8300 GBP
Zurich , Switzerland 21 - Jul - 2024 25 - Jul - 2024 8700 GBP
London , UK 28 - Jul - 2024 1 - Aug - 2024 5950 GBP
Madrid , Spain 28 - Jul - 2024 1 - Aug - 2024 7500 GBP
Munich , Germany 28 - Jul - 2024 1 - Aug - 2024 8900 GBP
Berlin , Germany 28 - Jul - 2024 1 - Aug - 2024 8300 GBP
New York , United States 28 - Jul - 2024 1 - Aug - 2024 12750 GBP
Amsterdam , Netherlands 28 - Jul - 2024 1 - Aug - 2024 9100 GBP
Dubai , UAE 7 - Jul - 2024 11 - Jul - 2024 5722.5 GBP
Paris , France 7 - Jul - 2024 11 - Jul - 2024 7900 GBP
Hong Kong , Hong Kong 7 - Jul - 2024 11 - Jul - 2024 9100 GBP
Milan , Italy 28 - Jul - 2024 1 - Aug - 2024 7500 GBP
Tokyo , Japan 7 - Jul - 2024 11 - Jul - 2024 11500 GBP
Dubai , UAE 4 - Aug - 2024 8 - Aug - 2024 5722.5 GBP
Paris , France 4 - Aug - 2024 8 - Aug - 2024 7900 GBP
Hong Kong , Hong Kong 4 - Aug - 2024 8 - Aug - 2024 9100 GBP
Kuala Lumpur , Malaysia 11 - Aug - 2024 15 - Aug - 2024 5300 GBP
Rome , Italy 11 - Aug - 2024 15 - Aug - 2024 7900 GBP
Barcelona , Spain 11 - Aug - 2024 15 - Aug - 2024 8300 GBP
Zurich , Switzerland 11 - Aug - 2024 15 - Aug - 2024 8700 GBP
Istanbul , Turkey 18 - Aug - 2024 22 - Aug - 2024 5550 GBP
Bali , Indonesia 18 - Aug - 2024 22 - Aug - 2024 8700 GBP
Singapore , Singapore 18 - Aug - 2024 22 - Aug - 2024 8400 GBP
Washington , United States 18 - Aug - 2024 22 - Aug - 2024 13500 GBP
London , UK 25 - Aug - 2024 29 - Aug - 2024 5950 GBP
Madrid , Spain 25 - Aug - 2024 29 - Aug - 2024 7500 GBP
Munich , Germany 25 - Aug - 2024 29 - Aug - 2024 8900 GBP
Berlin , Germany 25 - Aug - 2024 29 - Aug - 2024 8300 GBP
New York , United States 25 - Aug - 2024 29 - Aug - 2024 12750 GBP
Amsterdam , Netherlands 25 - Aug - 2024 29 - Aug - 2024 9100 GBP
Dubai , UAE 18 - Aug - 2024 22 - Aug - 2024 5722.5 GBP
Paris , France 18 - Aug - 2024 22 - Aug - 2024 7900 GBP
Hong Kong , Hong Kong 18 - Aug - 2024 22 - Aug - 2024 9100 GBP
Dubai , UAE 25 - Aug - 2024 29 - Aug - 2024 5722.5 GBP
Paris , France 25 - Aug - 2024 29 - Aug - 2024 7900 GBP
Hong Kong , Hong Kong 25 - Aug - 2024 29 - Aug - 2024 9100 GBP
Tokyo , Japan 4 - Aug - 2024 8 - Aug - 2024 11500 GBP
Milan , Italy 25 - Aug - 2024 29 - Aug - 2024 7500 GBP
Tokyo , Japan 18 - Aug - 2024 22 - Aug - 2024 11500 GBP
Tokyo , Japan 25 - Aug - 2024 29 - Aug - 2024 11500 GBP
Istanbul , Turkey 22 - Sep - 2024 26 - Sep - 2024 5550 GBP
Bali , Indonesia 22 - Sep - 2024 26 - Sep - 2024 8700 GBP
Singapore , Singapore 22 - Sep - 2024 26 - Sep - 2024 8400 GBP
Washington , United States 22 - Sep - 2024 26 - Sep - 2024 13500 GBP
Kuala Lumpur , Malaysia 1 - Sep - 2024 5 - Sep - 2024 5300 GBP
Rome , Italy 1 - Sep - 2024 5 - Sep - 2024 7900 GBP
Barcelona , Spain 1 - Sep - 2024 5 - Sep - 2024 8300 GBP
Zurich , Switzerland 1 - Sep - 2024 5 - Sep - 2024 8700 GBP
Paris , France 8 - Sep - 2024 12 - Sep - 2024 7900 GBP
Hong Kong , Hong Kong 8 - Sep - 2024 12 - Sep - 2024 9100 GBP
Dubai , UAE 8 - Sep - 2024 12 - Sep - 2024 5722.5 GBP
London , UK 15 - Sep - 2024 19 - Sep - 2024 5950 GBP
Madrid , Spain 15 - Sep - 2024 19 - Sep - 2024 7500 GBP
Munich , Germany 15 - Sep - 2024 19 - Sep - 2024 8900 GBP
Berlin , Germany 15 - Sep - 2024 19 - Sep - 2024 8300 GBP
New York , United States 15 - Sep - 2024 19 - Sep - 2024 12750 GBP
Amsterdam , Netherlands 15 - Sep - 2024 19 - Sep - 2024 9100 GBP
Dubai , UAE 22 - Sep - 2024 26 - Sep - 2024 5722.5 GBP
Paris , France 22 - Sep - 2024 26 - Sep - 2024 7900 GBP
Hong Kong , Hong Kong 22 - Sep - 2024 26 - Sep - 2024 9100 GBP
Tokyo , Japan 8 - Sep - 2024 12 - Sep - 2024 11500 GBP
Milan , Italy 15 - Sep - 2024 19 - Sep - 2024 7500 GBP
Tokyo , Japan 22 - Sep - 2024 26 - Sep - 2024 11500 GBP
Dubai , UAE 20 - Oct - 2024 24 - Oct - 2024 5722.5 GBP
Paris , France 20 - Oct - 2024 24 - Oct - 2024 7900 GBP
Hong Kong , Hong Kong 20 - Oct - 2024 24 - Oct - 2024 9100 GBP
Kuala Lumpur , Malaysia 27 - Oct - 2024 31 - Oct - 2024 5300 GBP
Rome , Italy 27 - Oct - 2024 31 - Oct - 2024 7900 GBP
Barcelona , Spain 27 - Oct - 2024 31 - Oct - 2024 8300 GBP
Zurich , Switzerland 27 - Oct - 2024 31 - Oct - 2024 8700 GBP
Istanbul , Turkey 6 - Oct - 2024 10 - Oct - 2024 5550 GBP
Bali , Indonesia 6 - Oct - 2024 10 - Oct - 2024 8700 GBP
Singapore , Singapore 6 - Oct - 2024 10 - Oct - 2024 8400 GBP
Washington , United States 6 - Oct - 2024 10 - Oct - 2024 13500 GBP
London , UK 13 - Oct - 2024 17 - Oct - 2024 5950 GBP
Madrid , Spain 13 - Oct - 2024 17 - Oct - 2024 7500 GBP
Munich , Germany 13 - Oct - 2024 17 - Oct - 2024 8900 GBP
Berlin , Germany 13 - Oct - 2024 17 - Oct - 2024 8300 GBP
New York , United States 13 - Oct - 2024 17 - Oct - 2024 12750 GBP
Amsterdam , Netherlands 13 - Oct - 2024 17 - Oct - 2024 9100 GBP
Dubai , UAE 6 - Oct - 2024 10 - Oct - 2024 5722.5 GBP
Paris , France 6 - Oct - 2024 10 - Oct - 2024 7900 GBP
Hong Kong , Hong Kong 6 - Oct - 2024 10 - Oct - 2024 9100 GBP
Dubai , UAE 13 - Oct - 2024 17 - Oct - 2024 5722.5 GBP
Paris , France 13 - Oct - 2024 17 - Oct - 2024 7900 GBP
Hong Kong , Hong Kong 13 - Oct - 2024 17 - Oct - 2024 9100 GBP
Tokyo , Japan 20 - Oct - 2024 24 - Oct - 2024 11500 GBP
Milan , Italy 13 - Oct - 2024 17 - Oct - 2024 7500 GBP
Tokyo , Japan 6 - Oct - 2024 10 - Oct - 2024 11500 GBP
Tokyo , Japan 13 - Oct - 2024 17 - Oct - 2024 11500 GBP
Istanbul , Turkey 17 - Nov - 2024 21 - Nov - 2024 5550 GBP
Bali , Indonesia 17 - Nov - 2024 21 - Nov - 2024 8700 GBP
Singapore , Singapore 17 - Nov - 2024 21 - Nov - 2024 8400 GBP
Washington , United States 17 - Nov - 2024 21 - Nov - 2024 13500 GBP
Kuala Lumpur , Malaysia 24 - Nov - 2024 28 - Nov - 2024 5300 GBP
Rome , Italy 24 - Nov - 2024 28 - Nov - 2024 7900 GBP
Barcelona , Spain 24 - Nov - 2024 28 - Nov - 2024 8300 GBP
Zurich , Switzerland 24 - Nov - 2024 28 - Nov - 2024 8700 GBP
Paris , France 3 - Nov - 2024 7 - Nov - 2024 7900 GBP
Hong Kong , Hong Kong 3 - Nov - 2024 7 - Nov - 2024 9100 GBP
Dubai , UAE 3 - Nov - 2024 7 - Nov - 2024 5722.5 GBP
London , UK 10 - Nov - 2024 14 - Nov - 2024 5950 GBP
Madrid , Spain 10 - Nov - 2024 14 - Nov - 2024 7500 GBP
Munich , Germany 10 - Nov - 2024 14 - Nov - 2024 8900 GBP
Berlin , Germany 10 - Nov - 2024 14 - Nov - 2024 8300 GBP
New York , United States 10 - Nov - 2024 14 - Nov - 2024 12750 GBP
Amsterdam , Netherlands 10 - Nov - 2024 14 - Nov - 2024 9100 GBP
Dubai , UAE 17 - Nov - 2024 21 - Nov - 2024 5722.5 GBP
Paris , France 17 - Nov - 2024 21 - Nov - 2024 7900 GBP
Hong Kong , Hong Kong 17 - Nov - 2024 21 - Nov - 2024 9100 GBP
Tokyo , Japan 3 - Nov - 2024 7 - Nov - 2024 11500 GBP
Milan , Italy 10 - Nov - 2024 14 - Nov - 2024 7500 GBP
Tokyo , Japan 17 - Nov - 2024 21 - Nov - 2024 11500 GBP
Dubai , UAE 15 - Dec - 2024 19 - Dec - 2024 5722.5 GBP
Paris , France 15 - Dec - 2024 19 - Dec - 2024 7900 GBP
Hong Kong , Hong Kong 15 - Dec - 2024 19 - Dec - 2024 9100 GBP
Kuala Lumpur , Malaysia 22 - Dec - 2024 26 - Dec - 2024 5300 GBP
Rome , Italy 22 - Dec - 2024 26 - Dec - 2024 7900 GBP
Barcelona , Spain 22 - Dec - 2024 26 - Dec - 2024 8300 GBP
Zurich , Switzerland 22 - Dec - 2024 26 - Dec - 2024 8700 GBP
Istanbul , Turkey 8 - Dec - 2024 12 - Dec - 2024 5550 GBP
Bali , Indonesia 8 - Dec - 2024 12 - Dec - 2024 8700 GBP
Singapore , Singapore 8 - Dec - 2024 12 - Dec - 2024 8400 GBP
Washington , United States 8 - Dec - 2024 12 - Dec - 2024 13500 GBP
London , UK 1 - Dec - 2024 5 - Dec - 2024 5950 GBP
Madrid , Spain 1 - Dec - 2024 5 - Dec - 2024 7500 GBP
Munich , Germany 1 - Dec - 2024 5 - Dec - 2024 8900 GBP
Berlin , Germany 1 - Dec - 2024 5 - Dec - 2024 8300 GBP
New York , United States 1 - Dec - 2024 5 - Dec - 2024 12750 GBP
Amsterdam , Netherlands 1 - Dec - 2024 5 - Dec - 2024 9100 GBP
Dubai , UAE 8 - Dec - 2024 12 - Dec - 2024 5722.5 GBP
Paris , France 8 - Dec - 2024 12 - Dec - 2024 7900 GBP
Hong Kong , Hong Kong 8 - Dec - 2024 12 - Dec - 2024 9100 GBP
Dubai , UAE 1 - Dec - 2024 5 - Dec - 2024 5722.5 GBP
Paris , France 1 - Dec - 2024 5 - Dec - 2024 7900 GBP
Hong Kong , Hong Kong 1 - Dec - 2024 5 - Dec - 2024 9100 GBP
Tokyo , Japan 15 - Dec - 2024 19 - Dec - 2024 11500 GBP
Milan , Italy 1 - Dec - 2024 5 - Dec - 2024 7500 GBP
Tokyo , Japan 8 - Dec - 2024 12 - Dec - 2024 11500 GBP
Tokyo , Japan 1 - Dec - 2024 5 - Dec - 2024 11500 GBP

Course Syllabus

Introduction

Process plant optimization plays very important role in today’s industrial world. For optimization benefits to be substantial, cost of production including operation interruptions must be kept to a minimum. This requires effective management of maintenance operations and optimization of equipment and plant reliability and availability. This also involves effective inspection and maintenance strategies, planning methods. Plant optimization can be an effective way to achieve improved profitability

Important aspect of process plant optimization is related to system energy management and energy consumption reduction. Industrial processes and systems offer significant potentials for savings. Process changes such as advanced controls and new technologies also present opportunities for plant optimization.

This course will provide a comprehensive review of the various aspects of process plant integrity as the essential foundation for sustainable plant profitability and optimization.

Objectives

  • To assist participants in understanding the main elements of plant optimization the way how to achieve and realize potential benefits
  • To enhance the business focus of participants and equip them to make more contributions to sustainable plant profitability
  • To equip maintenance professionals, planners and engineers with the knowledge to select the most appropriate methodologies for their maintenance decision-making.
  • To learn how to identify the potential for reduction of energy consumption
  • To provide participants with practical and effective methods and tools to perform technical and economic evaluations of the alternatives

Content

Day 1 - Overview of Optimization Technologies

  • Overview of optimization technologies for process plants
  • Elements of process plant optimization procedure
  • Constraints in optimization: production, operation, economy and environment
  • Optimization approaches: mathematical models and physical models – prototype units
  • Correlation between process optimization and process control in typical process plant
  • Workshop: Examples and solutions

Day 2 - Reliability, Availability and Effectiveness

  • Relationship between plant reliability and availability
  • Optimization of plant reliability
  • Optimization of plant availability through improved maintenance
  • Analysis of effectiveness of individual equipment
  • Optimization of overall plant effectiveness
  • Workshop: Examples and solutions

Day 3 - Best Practices for Energy Consumption

  • Optimization strategies aimed at energy consumption reduction
  • World standards and benchmarking guidelines
  • Best practices in process plant energy management
  • Energy conservation check list in typical industrial plants
  • Optimization of heat production and steam distribution and consumption
  • Workshop: Examples and Solutions

Day 4 - Maintenance Management System

  • Optimization of utilization of piping systems and pipelines
  • Optimization of utilization of pumps, compressors and fans
  • Optimization of maintenance management system and frequency of maintenance
  • Optimization of spare parts management through predictive maintenance
  • Optimization of repair and alteration programs in accordance to existing codes
  • Workshop: Examples and Solutions

Day 5 - Minimization of Equipment Failure

  • Risk based inspection (RBI)
  • Procedures for minimizing risk of equipment failure
  • Fitness for service (FFS) analysis and estimate of remaining life of equipment
  • Optimization of plant economy through planned equipment replacement
  • Summary and course review

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