/  Root Cause Failure Analysis Training

Root Cause Failure Analysis Training

BMC Training provides a training course in Root Cause Failure Analysis in Maintenance Engineering Training

Course Title
Venue
Start Date
End Date
  • Kuala Lumpur
    26 - 9 - 2021
    30 - 9 - 2021
  • Rome
    26 - 9 - 2021
    30 - 9 - 2021
  • Barcelona
    26 - 9 - 2021
    30 - 9 - 2021
  • Zurich
    26 - 9 - 2021
    30 - 9 - 2021
  • London
    17 - 10 - 2021
    21 - 10 - 2021
  • Madrid
    17 - 10 - 2021
    21 - 10 - 2021
  • Berlin
    17 - 10 - 2021
    21 - 10 - 2021
  • Dubai
    24 - 10 - 2021
    28 - 10 - 2021
  • Paris
    24 - 10 - 2021
    28 - 10 - 2021
  • Istanbul
    3 - 10 - 2021
    7 - 10 - 2021
  • Kuala Lumpur
    10 - 10 - 2021
    14 - 10 - 2021
  • Rome
    10 - 10 - 2021
    14 - 10 - 2021
  • Barcelona
    10 - 10 - 2021
    14 - 10 - 2021
  • Zurich
    10 - 10 - 2021
    14 - 10 - 2021
  • Kuala Lumpur
    21 - 11 - 2021
    25 - 11 - 2021
  • Rome
    21 - 11 - 2021
    25 - 11 - 2021
  • Barcelona
    21 - 11 - 2021
    25 - 11 - 2021
  • Zurich
    21 - 11 - 2021
    25 - 11 - 2021
  • London
    7 - 11 - 2021
    11 - 11 - 2021
  • Madrid
    7 - 11 - 2021
    11 - 11 - 2021
  • Berlin
    7 - 11 - 2021
    11 - 11 - 2021
  • Istanbul
    14 - 11 - 2021
    18 - 11 - 2021
  • Dubai
    14 - 11 - 2021
    18 - 11 - 2021
  • Paris
    14 - 11 - 2021
    18 - 11 - 2021
  • Kuala Lumpur
    14 - 11 - 2021
    18 - 11 - 2021
  • Rome
    14 - 11 - 2021
    18 - 11 - 2021
  • Barcelona
    14 - 11 - 2021
    18 - 11 - 2021
  • Zurich
    14 - 11 - 2021
    18 - 11 - 2021
  • Istanbul
    13 - 12 - 2021
    17 - 12 - 2021
  • London
    19 - 12 - 2021
    23 - 12 - 2021
  • Madrid
    19 - 12 - 2021
    23 - 12 - 2021
  • Berlin
    19 - 12 - 2021
    23 - 12 - 2021
  • Dubai
    26 - 12 - 2021
    30 - 12 - 2021
  • Paris
    26 - 12 - 2021
    30 - 12 - 2021
  • Istanbul
    12 - 12 - 2021
    16 - 12 - 2021
  • Kuala Lumpur
    5 - 12 - 2021
    9 - 12 - 2021
  • Rome
    5 - 12 - 2021
    9 - 12 - 2021
  • Barcelona
    5 - 12 - 2021
    9 - 12 - 2021
  • Zurich
    5 - 12 - 2021
    9 - 12 - 2021
  • Kuala Lumpur
    13 - 12 - 2021
    17 - 12 - 2021
  • Rome
    13 - 12 - 2021
    17 - 12 - 2021
  • Barcelona
    13 - 12 - 2021
    17 - 12 - 2021
  • Zurich
    13 - 12 - 2021
    17 - 12 - 2021
  • Dubai
    13 - 12 - 2021
    17 - 12 - 2021
  • Paris
    13 - 12 - 2021
    17 - 12 - 2021
  • Kuala Lumpur
    13 - 12 - 2021
    17 - 12 - 2021
  • Rome
    13 - 12 - 2021
    17 - 12 - 2021
  • Barcelona
    13 - 12 - 2021
    17 - 12 - 2021
  • Zurich
    13 - 12 - 2021
    17 - 12 - 2021

Introduction

The highly interactive Root Cause Failure Analysis program addresses a modern approach to problem solving in maintenance management. The program is based on some of the most recent research in the field. Participants will be enabled to improve the performance of their operation with practical, down-to-earth techniques that are based on first principles.

The following aspects will be addressed:

  • Logistics of Continuous Performance Improvement
  • Decision Logic and Operational Knowledge Types
  • Maturity Indexing
  • Relationship Development and Analysis
  • Strategic Focus
  • Complexity; Risk; and Variability Models

Objectives

Applying the concepts taught in this programme, the student will be able to:

  • Develop and implement a sustainable world class maintenance strategy
  • Perform a systematic Root Cause Failure Analysis
  • Develop an improved understanding of numerous maintenance environment variables, and of the relationships between them
  • Understand, audit and optimize your maintenance process
  • Understand the use and application of generic problem solving techniques
  • Cascade the principles and benefits of the program to other employees

The Contents

Day 1 - Problem Solving – Basic Principles

  • Problem Identification Session
  • Terminology of RCFA
  • Decision Logic
  • Three Knowledge Types
  • Maintenance Maturity Indexing
  • Six Level Generic Performance Standard
  • Continuous Improvement
  • Exercises

Day 2 - Sustainable Maintenance Performance Improvement 1

  • Introduction to Modern Maintenance Practice
  • The SQC Performance Model
  • Reverse Risk Analysis
  • Maintenance /Operations Objectives and Resource Analysis
  • Complexity; Risk; and Variability Models
  • The Maintenance Cost Ratio
  • Solving of Delegate Problems
  • Exercises

Day 3 - Sustainable Maintenance Performance Improvement 2

  • Cross Referencing Operational Variables (Group Exercise)
  • “Your Maintenance Costs are too High!”
  • Sigma Sets: The Absolute Decision Standard
  • Data / Knowledge Base
  • Accuracy and Availability of Data / Cost relationship
  • The Four critical stages of Data Maturity
  • Logical Critical Thinking vs. Creative Lateral Divergent Thinking
  • Case Studies: Analysis and Exercises

Day 4 - Root Cause Analysis

  • Maintenance Strategy Development and Implementation
  • Standard Pitfalls for Maintenance Improvement Initiatives
  • Generic Problem Solving Techniques
  • Logical Problem Solving Techniques
  • Creative Problem Solving Techniques
  • Other Problem Solving Techniques
  • A Systematic Root Cause Failure Analysis Methodology
  • Exercises

Day 5 - Action Plan Development

  • Introduction to TRIZ Methodology
  • Review of Most Suitable Techniques
  • Development of an “Instant Approach” to Problem Solving
  • Application of “Standard Questions”
  • Individual Delegate Requirements
  • Commercial Programs
  • Logistical Requirements for Practical RCFA implementation
  • RCFA Exercises (Analysis of Client Company Specific Problems)

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