Safety in Process Equipment Design and Operation Course

Understand safety in process equipment design and operation with this training course. Develop safe practices for equipment operation. BMC Training offers Safety in Process Equipment Design and Operation Course in Safety Training Courses.

  • English
  • 157 Training Sessions
  • Confirmed
  • One Week
Safety in Process Equipment Design and Operation Training Course

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Type a city name or a month
Venue Start Date End Date Net Fees Details & Registration
Kuala Lumpur , Malaysia 16 - Jun - 2024 20 - Jun - 2024 5300 GBP
Rome , Italy 16 - Jun - 2024 20 - Jun - 2024 7900 GBP
Barcelona , Spain 16 - Jun - 2024 20 - Jun - 2024 8300 GBP
Zurich , Switzerland 16 - Jun - 2024 20 - Jun - 2024 8700 GBP
Bali , Indonesia 23 - Jun - 2024 27 - Jun - 2024 8700 GBP
Istanbul , Turkey 23 - Jun - 2024 27 - Jun - 2024 5550 GBP
Singapore , Singapore 23 - Jun - 2024 27 - Jun - 2024 8400 GBP
Washington , United States 23 - Jun - 2024 27 - Jun - 2024 13500 GBP
Paris , France 7 - Jul - 2024 11 - Jul - 2024 7900 GBP
Hong Kong , Hong Kong 7 - Jul - 2024 11 - Jul - 2024 9100 GBP
Dubai , UAE 7 - Jul - 2024 11 - Jul - 2024 5722.5 GBP
Paris , France 14 - Jul - 2024 18 - Jul - 2024 7900 GBP
Dubai , UAE 14 - Jul - 2024 18 - Jul - 2024 5722.5 GBP
Hong Kong , Hong Kong 14 - Jul - 2024 18 - Jul - 2024 9100 GBP
Paris , France 21 - Jul - 2024 25 - Jul - 2024 7900 GBP
Dubai , UAE 21 - Jul - 2024 25 - Jul - 2024 5722.5 GBP
Hong Kong , Hong Kong 21 - Jul - 2024 25 - Jul - 2024 9100 GBP
Kuala Lumpur , Malaysia 28 - Jul - 2024 1 - Aug - 2024 5300 GBP
Rome , Italy 28 - Jul - 2024 1 - Aug - 2024 7900 GBP
Barcelona , Spain 28 - Jul - 2024 1 - Aug - 2024 8300 GBP
Zurich , Switzerland 28 - Jul - 2024 1 - Aug - 2024 8700 GBP
Madrid , Spain 14 - Jul - 2024 18 - Jul - 2024 7500 GBP
London , UK 14 - Jul - 2024 18 - Jul - 2024 5950 GBP
Munich , Germany 14 - Jul - 2024 18 - Jul - 2024 8900 GBP
Berlin , Germany 14 - Jul - 2024 18 - Jul - 2024 8300 GBP
New York , United States 14 - Jul - 2024 18 - Jul - 2024 12750 GBP
Madrid , Spain 21 - Jul - 2024 25 - Jul - 2024 7500 GBP
Amsterdam , Netherlands 14 - Jul - 2024 18 - Jul - 2024 9100 GBP
London , UK 21 - Jul - 2024 25 - Jul - 2024 5950 GBP
Munich , Germany 21 - Jul - 2024 25 - Jul - 2024 8900 GBP
Berlin , Germany 21 - Jul - 2024 25 - Jul - 2024 8300 GBP
New York , United States 21 - Jul - 2024 25 - Jul - 2024 12750 GBP
Amsterdam , Netherlands 21 - Jul - 2024 25 - Jul - 2024 9100 GBP
Kuala Lumpur , Malaysia 14 - Jul - 2024 18 - Jul - 2024 5300 GBP
Rome , Italy 14 - Jul - 2024 18 - Jul - 2024 7900 GBP
Barcelona , Spain 14 - Jul - 2024 18 - Jul - 2024 8300 GBP
Zurich , Switzerland 14 - Jul - 2024 18 - Jul - 2024 8700 GBP
Kuala Lumpur , Malaysia 21 - Jul - 2024 25 - Jul - 2024 5300 GBP
Rome , Italy 21 - Jul - 2024 25 - Jul - 2024 7900 GBP
Barcelona , Spain 21 - Jul - 2024 25 - Jul - 2024 8300 GBP
Zurich , Switzerland 21 - Jul - 2024 25 - Jul - 2024 8700 GBP
Tokyo , Japan 7 - Jul - 2024 11 - Jul - 2024 11500 GBP
Tokyo , Japan 14 - Jul - 2024 18 - Jul - 2024 11500 GBP
Tokyo , Japan 21 - Jul - 2024 25 - Jul - 2024 11500 GBP
Milan , Italy 14 - Jul - 2024 18 - Jul - 2024 7500 GBP
Milan , Italy 21 - Jul - 2024 25 - Jul - 2024 7500 GBP
Madrid , Spain 4 - Aug - 2024 8 - Aug - 2024 7500 GBP
London , UK 4 - Aug - 2024 8 - Aug - 2024 5950 GBP
Munich , Germany 4 - Aug - 2024 8 - Aug - 2024 8900 GBP
Berlin , Germany 4 - Aug - 2024 8 - Aug - 2024 8300 GBP
New York , United States 4 - Aug - 2024 8 - Aug - 2024 12750 GBP
Amsterdam , Netherlands 4 - Aug - 2024 8 - Aug - 2024 9100 GBP
Kuala Lumpur , Malaysia 11 - Aug - 2024 15 - Aug - 2024 5300 GBP
Rome , Italy 11 - Aug - 2024 15 - Aug - 2024 7900 GBP
Barcelona , Spain 11 - Aug - 2024 15 - Aug - 2024 8300 GBP
Zurich , Switzerland 11 - Aug - 2024 15 - Aug - 2024 8700 GBP
Bali , Indonesia 18 - Aug - 2024 22 - Aug - 2024 8700 GBP
Istanbul , Turkey 18 - Aug - 2024 22 - Aug - 2024 5550 GBP
Singapore , Singapore 18 - Aug - 2024 22 - Aug - 2024 8400 GBP
Washington , United States 18 - Aug - 2024 22 - Aug - 2024 13500 GBP
Paris , France 25 - Aug - 2024 29 - Aug - 2024 7900 GBP
Dubai , UAE 25 - Aug - 2024 29 - Aug - 2024 5722.5 GBP
Hong Kong , Hong Kong 25 - Aug - 2024 29 - Aug - 2024 9100 GBP
Milan , Italy 4 - Aug - 2024 8 - Aug - 2024 7500 GBP
Tokyo , Japan 25 - Aug - 2024 29 - Aug - 2024 11500 GBP
Paris , France 22 - Sep - 2024 26 - Sep - 2024 7900 GBP
Hong Kong , Hong Kong 22 - Sep - 2024 26 - Sep - 2024 9100 GBP
Dubai , UAE 22 - Sep - 2024 26 - Sep - 2024 5722.5 GBP
Paris , France 1 - Sep - 2024 5 - Sep - 2024 7900 GBP
Dubai , UAE 1 - Sep - 2024 5 - Sep - 2024 5722.5 GBP
Hong Kong , Hong Kong 1 - Sep - 2024 5 - Sep - 2024 9100 GBP
Bali , Indonesia 8 - Sep - 2024 12 - Sep - 2024 8700 GBP
Istanbul , Turkey 8 - Sep - 2024 12 - Sep - 2024 5550 GBP
Singapore , Singapore 8 - Sep - 2024 12 - Sep - 2024 8400 GBP
Washington , United States 8 - Sep - 2024 12 - Sep - 2024 13500 GBP
Kuala Lumpur , Malaysia 15 - Sep - 2024 19 - Sep - 2024 5300 GBP
Rome , Italy 15 - Sep - 2024 19 - Sep - 2024 7900 GBP
Barcelona , Spain 15 - Sep - 2024 19 - Sep - 2024 8300 GBP
Zurich , Switzerland 15 - Sep - 2024 19 - Sep - 2024 8700 GBP
Madrid , Spain 1 - Sep - 2024 5 - Sep - 2024 7500 GBP
London , UK 1 - Sep - 2024 5 - Sep - 2024 5950 GBP
Munich , Germany 1 - Sep - 2024 5 - Sep - 2024 8900 GBP
Berlin , Germany 1 - Sep - 2024 5 - Sep - 2024 8300 GBP
New York , United States 1 - Sep - 2024 5 - Sep - 2024 12750 GBP
Amsterdam , Netherlands 1 - Sep - 2024 5 - Sep - 2024 9100 GBP
Kuala Lumpur , Malaysia 1 - Sep - 2024 5 - Sep - 2024 5300 GBP
Rome , Italy 1 - Sep - 2024 5 - Sep - 2024 7900 GBP
Barcelona , Spain 1 - Sep - 2024 5 - Sep - 2024 8300 GBP
Zurich , Switzerland 1 - Sep - 2024 5 - Sep - 2024 8700 GBP
Tokyo , Japan 22 - Sep - 2024 26 - Sep - 2024 11500 GBP
Tokyo , Japan 1 - Sep - 2024 5 - Sep - 2024 11500 GBP
Milan , Italy 1 - Sep - 2024 5 - Sep - 2024 7500 GBP
Madrid , Spain 20 - Oct - 2024 24 - Oct - 2024 7500 GBP
London , UK 20 - Oct - 2024 24 - Oct - 2024 5950 GBP
Munich , Germany 20 - Oct - 2024 24 - Oct - 2024 8900 GBP
Berlin , Germany 20 - Oct - 2024 24 - Oct - 2024 8300 GBP
New York , United States 20 - Oct - 2024 24 - Oct - 2024 12750 GBP
Amsterdam , Netherlands 20 - Oct - 2024 24 - Oct - 2024 9100 GBP
Kuala Lumpur , Malaysia 27 - Oct - 2024 31 - Oct - 2024 5300 GBP
Rome , Italy 27 - Oct - 2024 31 - Oct - 2024 7900 GBP
Barcelona , Spain 27 - Oct - 2024 31 - Oct - 2024 8300 GBP
Zurich , Switzerland 27 - Oct - 2024 31 - Oct - 2024 8700 GBP
Bali , Indonesia 6 - Oct - 2024 10 - Oct - 2024 8700 GBP
Istanbul , Turkey 6 - Oct - 2024 10 - Oct - 2024 5550 GBP
Singapore , Singapore 6 - Oct - 2024 10 - Oct - 2024 8400 GBP
Washington , United States 6 - Oct - 2024 10 - Oct - 2024 13500 GBP
Paris , France 13 - Oct - 2024 17 - Oct - 2024 7900 GBP
Dubai , UAE 13 - Oct - 2024 17 - Oct - 2024 5722.5 GBP
Hong Kong , Hong Kong 13 - Oct - 2024 17 - Oct - 2024 9100 GBP
Milan , Italy 20 - Oct - 2024 24 - Oct - 2024 7500 GBP
Tokyo , Japan 13 - Oct - 2024 17 - Oct - 2024 11500 GBP
Paris , France 17 - Nov - 2024 21 - Nov - 2024 7900 GBP
Hong Kong , Hong Kong 17 - Nov - 2024 21 - Nov - 2024 9100 GBP
Dubai , UAE 17 - Nov - 2024 21 - Nov - 2024 5722.5 GBP
Paris , France 24 - Nov - 2024 28 - Nov - 2024 7900 GBP
Dubai , UAE 24 - Nov - 2024 28 - Nov - 2024 5722.5 GBP
Hong Kong , Hong Kong 24 - Nov - 2024 28 - Nov - 2024 9100 GBP
Bali , Indonesia 3 - Nov - 2024 7 - Nov - 2024 8700 GBP
Istanbul , Turkey 3 - Nov - 2024 7 - Nov - 2024 5550 GBP
Singapore , Singapore 3 - Nov - 2024 7 - Nov - 2024 8400 GBP
Washington , United States 3 - Nov - 2024 7 - Nov - 2024 13500 GBP
Kuala Lumpur , Malaysia 10 - Nov - 2024 14 - Nov - 2024 5300 GBP
Rome , Italy 10 - Nov - 2024 14 - Nov - 2024 7900 GBP
Barcelona , Spain 10 - Nov - 2024 14 - Nov - 2024 8300 GBP
Zurich , Switzerland 10 - Nov - 2024 14 - Nov - 2024 8700 GBP
Madrid , Spain 24 - Nov - 2024 28 - Nov - 2024 7500 GBP
London , UK 24 - Nov - 2024 28 - Nov - 2024 5950 GBP
Munich , Germany 24 - Nov - 2024 28 - Nov - 2024 8900 GBP
Berlin , Germany 24 - Nov - 2024 28 - Nov - 2024 8300 GBP
New York , United States 24 - Nov - 2024 28 - Nov - 2024 12750 GBP
Amsterdam , Netherlands 24 - Nov - 2024 28 - Nov - 2024 9100 GBP
Kuala Lumpur , Malaysia 24 - Nov - 2024 28 - Nov - 2024 5300 GBP
Rome , Italy 24 - Nov - 2024 28 - Nov - 2024 7900 GBP
Barcelona , Spain 24 - Nov - 2024 28 - Nov - 2024 8300 GBP
Zurich , Switzerland 24 - Nov - 2024 28 - Nov - 2024 8700 GBP
Tokyo , Japan 17 - Nov - 2024 21 - Nov - 2024 11500 GBP
Tokyo , Japan 24 - Nov - 2024 28 - Nov - 2024 11500 GBP
Milan , Italy 24 - Nov - 2024 28 - Nov - 2024 7500 GBP
Madrid , Spain 15 - Dec - 2024 19 - Dec - 2024 7500 GBP
London , UK 15 - Dec - 2024 19 - Dec - 2024 5950 GBP
Munich , Germany 15 - Dec - 2024 19 - Dec - 2024 8900 GBP
Berlin , Germany 15 - Dec - 2024 19 - Dec - 2024 8300 GBP
New York , United States 15 - Dec - 2024 19 - Dec - 2024 12750 GBP
Amsterdam , Netherlands 15 - Dec - 2024 19 - Dec - 2024 9100 GBP
Kuala Lumpur , Malaysia 22 - Dec - 2024 26 - Dec - 2024 5300 GBP
Rome , Italy 22 - Dec - 2024 26 - Dec - 2024 7900 GBP
Barcelona , Spain 22 - Dec - 2024 26 - Dec - 2024 8300 GBP
Zurich , Switzerland 22 - Dec - 2024 26 - Dec - 2024 8700 GBP
Bali , Indonesia 8 - Dec - 2024 12 - Dec - 2024 8700 GBP
Istanbul , Turkey 8 - Dec - 2024 12 - Dec - 2024 5550 GBP
Singapore , Singapore 8 - Dec - 2024 12 - Dec - 2024 8400 GBP
Washington , United States 8 - Dec - 2024 12 - Dec - 2024 13500 GBP
Paris , France 1 - Dec - 2024 5 - Dec - 2024 7900 GBP
Dubai , UAE 1 - Dec - 2024 5 - Dec - 2024 5722.5 GBP
Hong Kong , Hong Kong 1 - Dec - 2024 5 - Dec - 2024 9100 GBP
Milan , Italy 15 - Dec - 2024 19 - Dec - 2024 7500 GBP
Tokyo , Japan 1 - Dec - 2024 5 - Dec - 2024 11500 GBP

Course Syllabus

Introduction

Safety in Process Design includes a wide range of subjects with many applications in Oil & Gas, Chemical and Process industries, related to hydrocarbons and chemical processing.

This training course provides an overview of important elements of process safety as they are often encountered in today’s industrial practice. The emphasis is on engineering design aspects of Process Safety Management and it will highlight the safeguarding aspects of processing equipment inside the plant.

Techniques for analyzing and mitigating process safety hazards applicable to oil and gas processing will be reviewed. Integration of the concepts required to achieve an optimum approach to Process Safety Engineering is the main goal of this seminar. Exercises and useful examples will be utilized throughout the seminar to emphasise the key learning points.

Upon completion of this training course , the delegates will learn:

  • Importance of the concept of “Inherently Safer Design”
  • Design principles based on Codes and Standards for safe operation of process equipment
  • Selection and sizing of safety valves and pressure relief systems
  • Common process hazards analysis methods: HAZOP, LOPA, FMEA
  • Detection and prevention methods for fire and explosion accidents
  • Plant Equipment Inspection (NDT) and Maintenance Procedures

Objectives

  • Comprehensive understanding of different aspects of process design that influence process safety
  • Ability to select an “inherently safer design” for the entire process plant operation
  • Knowledge on the mechanical structure integrity of process equipment
  • Familiarity with hazards associated with process fluids regarding material degradation
  • Experience with the Code requirements for sizing relief valves, methodology for determining the relief flows and handling the relief streams.
  • Knowledge of how to operate with emergency depressuring systems (EDP) system for prevention of fire and gas explosions

The Course Contents

Overview of Safety in Process Design

  • Definition of Safety in Process Design
  • Overview of Historical Incidents and Problem Areas
  • Components of Process Safety: People, Plant, Process
  • Risk Identification and Safety Analysis
  • Process Hazard Analysis: HAZOP, LOPA, FMEA
  • Hazards Associated with Specific Plant Systems
  • Elimination of Hazards through Process Design
  • Prevention of Human Error through Process Control and Monitoring

Inherently Safer Design

  • “Inherently Safer Design”  Methodology
  • Pre-Design and Design Phases
  • Materials of Construction and Optimised Fabrication
  • Hazard Associated with Process Fluids and Chemical Reactions
  • Corrosion, Erosion and Material Degradation
  • Leakage and Loss of Primary Containment
  • Dispersion of Hydrocarbon Release
  • Flammability of Chemicals

Safety of Process Equipment

  • Hazard Associated with Process Equipment
  • Safety Considerations in Reactor Design
  • Design Procedure for Safety of Pressure Vessels, Storage Tanks, Reactors, Heat Exchangers
  • Venting of Tanks and Vessels: Codes, Standards and Best Practices
  • Piping System Design and Safety
  • Design of Piping System Accessories: Valves, Fittings, Supports
  • Assessment  of Material Degradation during In-Life Cycle: Fitness for Service
  • Monitoring, Testing and Inspection (NDT)

Design of Pressure Relief Systems

  • Design of Safety Valves
  • Operation  of Pressure Relief System
  • Calculation and Sizing of Relief Loads of Pressure Relief Systems
  • Pressure Relief Valves vs. Rupture Discs
  • Codes, Standards and Best Practices
  • Specifics of Pressure Relief Systems for Pumps, Compressors, Turbines
  • Process Plant Disposal Systems
  • Disposal Hazards, Risk Assessment and Environmental Factors

Process Monitoring and Control

  • Safety Instrumented Systems
  • Process Plant Monitoring and Control System: SCADA
  • Emergency Depressuring Systems (EDP)
  • Prevention of Fire and Gas or Dust Explosions
  • Safety Consideration in Plant Layout and Equipment Spacing
  • Management of Change and Integrity Operation Window
  • Plant Equipment Inspection and Maintenance Procedures

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