/  Refractory Design, Installation, Inspection and Repair Training

Refractory Design, Installation, Inspection and Repair Training

BMC Training provides a training course in Refractory Design, Installation, Inspection and Repair in Construction and Civil Engineering Training

Course Title
Venue
Start Date
End Date
  • Dubai
    16 - 8 - 2020
    20 - 8 - 2020
  • Paris
    16 - 8 - 2020
    20 - 8 - 2020
  • Hong Kong
    16 - 8 - 2020
    20 - 8 - 2020
  • London
    23 - 8 - 2020
    27 - 8 - 2020
  • Madrid
    23 - 8 - 2020
    27 - 8 - 2020
  • Munich
    23 - 8 - 2020
    27 - 8 - 2020
  • Berlin
    23 - 8 - 2020
    27 - 8 - 2020
  • New York
    23 - 8 - 2020
    27 - 8 - 2020
  • London
    27 - 9 - 2020
    1 - 10 - 2020
  • Madrid
    27 - 9 - 2020
    1 - 10 - 2020
  • Munich
    27 - 9 - 2020
    1 - 10 - 2020
  • Berlin
    27 - 9 - 2020
    1 - 10 - 2020
  • New York
    27 - 9 - 2020
    1 - 10 - 2020
  • Dubai
    6 - 9 - 2020
    10 - 9 - 2020
  • Paris
    6 - 9 - 2020
    10 - 9 - 2020
  • Hong Kong
    6 - 9 - 2020
    10 - 9 - 2020
  • Kuala Lumpur
    13 - 9 - 2020
    17 - 9 - 2020
  • Rome
    13 - 9 - 2020
    17 - 9 - 2020
  • Barcelona
    13 - 9 - 2020
    17 - 9 - 2020
  • Zurich
    13 - 9 - 2020
    17 - 9 - 2020
  • Istanbul
    20 - 9 - 2020
    24 - 9 - 2020
  • Bali
    20 - 9 - 2020
    24 - 9 - 2020
  • Singapore
    20 - 9 - 2020
    24 - 9 - 2020
  • Washington
    20 - 9 - 2020
    24 - 9 - 2020
  • Dubai
    20 - 9 - 2020
    24 - 9 - 2020
  • Paris
    20 - 9 - 2020
    24 - 9 - 2020
  • Hong Kong
    20 - 9 - 2020
    24 - 9 - 2020
  • Istanbul
    18 - 10 - 2020
    22 - 10 - 2020
  • Bali
    18 - 10 - 2020
    22 - 10 - 2020
  • Singapore
    18 - 10 - 2020
    22 - 10 - 2020
  • Washington
    18 - 10 - 2020
    22 - 10 - 2020
  • Kuala Lumpur
    25 - 10 - 2020
    29 - 10 - 2020
  • Rome
    25 - 10 - 2020
    29 - 10 - 2020
  • Barcelona
    25 - 10 - 2020
    29 - 10 - 2020
  • Zurich
    25 - 10 - 2020
    29 - 10 - 2020
  • Dubai
    4 - 10 - 2020
    8 - 10 - 2020
  • Paris
    4 - 10 - 2020
    8 - 10 - 2020
  • Hong Kong
    4 - 10 - 2020
    8 - 10 - 2020
  • London
    11 - 10 - 2020
    15 - 10 - 2020
  • Madrid
    11 - 10 - 2020
    15 - 10 - 2020
  • Munich
    11 - 10 - 2020
    15 - 10 - 2020
  • Berlin
    11 - 10 - 2020
    15 - 10 - 2020
  • New York
    11 - 10 - 2020
    15 - 10 - 2020
  • London
    15 - 11 - 2020
    19 - 11 - 2020
  • Madrid
    15 - 11 - 2020
    19 - 11 - 2020
  • Munich
    15 - 11 - 2020
    19 - 11 - 2020
  • Berlin
    15 - 11 - 2020
    19 - 11 - 2020
  • New York
    15 - 11 - 2020
    19 - 11 - 2020
  • Dubai
    22 - 11 - 2020
    26 - 11 - 2020
  • Paris
    22 - 11 - 2020
    26 - 11 - 2020
  • Hong Kong
    22 - 11 - 2020
    26 - 11 - 2020
  • Kuala Lumpur
    1 - 11 - 2020
    5 - 11 - 2020
  • Rome
    1 - 11 - 2020
    5 - 11 - 2020
  • Barcelona
    1 - 11 - 2020
    5 - 11 - 2020
  • Zurich
    1 - 11 - 2020
    5 - 11 - 2020
  • Istanbul
    8 - 11 - 2020
    12 - 11 - 2020
  • Bali
    8 - 11 - 2020
    12 - 11 - 2020
  • Singapore
    8 - 11 - 2020
    12 - 11 - 2020
  • Washington
    8 - 11 - 2020
    12 - 11 - 2020
  • Dubai
    8 - 11 - 2020
    12 - 11 - 2020
  • Paris
    8 - 11 - 2020
    12 - 11 - 2020
  • Hong Kong
    8 - 11 - 2020
    12 - 11 - 2020
  • Istanbul
    20 - 12 - 2020
    24 - 12 - 2020
  • Bali
    20 - 12 - 2020
    24 - 12 - 2020
  • Singapore
    20 - 12 - 2020
    24 - 12 - 2020
  • Washington
    20 - 12 - 2020
    24 - 12 - 2020
  • Kuala Lumpur
    27 - 12 - 2020
    31 - 12 - 2020
  • Rome
    27 - 12 - 2020
    31 - 12 - 2020
  • Barcelona
    27 - 12 - 2020
    31 - 12 - 2020
  • Zurich
    27 - 12 - 2020
    31 - 12 - 2020
  • Dubai
    13 - 12 - 2020
    17 - 12 - 2020
  • Paris
    13 - 12 - 2020
    17 - 12 - 2020
  • Hong Kong
    13 - 12 - 2020
    17 - 12 - 2020
  • London
    6 - 12 - 2020
    10 - 12 - 2020
  • Madrid
    6 - 12 - 2020
    10 - 12 - 2020
  • Munich
    6 - 12 - 2020
    10 - 12 - 2020
  • Berlin
    6 - 12 - 2020
    10 - 12 - 2020
  • New York
    6 - 12 - 2020
    10 - 12 - 2020

Course Description

This training course is designed to give a detailed discussion of the subject of refractory technology as related to high-temperature requirements for different industries. The course will emphasize on the practical aspects of refractory selection, installation, and repair techniques in a number of industrial applications. In order for the course material to suit participants with or without formal training and/or scientific background in the subject, the course will be delivered such that most of technical terms and concepts will be clarified by both scientific definition and examples. The course material will be prepared so that easy follow-up of the lectures and subject in general is achieved. 
The course is divided into nine main areas: Principles of hot processes and their requirements, Properties of refractory materials (mechanical, thermal and corrosion resistance), Refractory compositions and structures and their relation to property and performance, Refractory selection criteria, Refractory manufacturing methods, Configurations and installations techniques, Refractory system design, Performance in service, Quality and Reliability considerations. The course is designed such that no previous background in metallurgy is necessary. The course can, also, be tailored for specific needs if required by certain participants.

Course Objective

  • To familiarize participants with the main concepts and technical terms of industrial refractory materials.
  • To explain to participants the different types of hot processes and their requirements.
  • To explain to participants the different types of industrial refractories
  • To explain to participants how to relate process requirements to refractory properties (mechanical, thermal, electrical and chemical/corrosion).
  • To provide participants with the basic knowledge and skills for selection of different refractory materials based on process requirements.
  • To introduce participants to different manufacturing methods applied to refractory materials and their installation techniques.
  • To explain to participants how refractory materials respond to different service conditions and issues related to their quality and reliability.

Course Outline

Introduction

  • Technical Perspectives
  • Historical Perspectives

Foundations of Hot Processing

  • Computational Quantities and Conversion Factors
  • Hot Processing Temperatures and Their Measurement
  • Process Chemistry and Environments

Foundations of Refractory Application

  • Contemporary Hot Processing Equipment
  • Continuous Types – Vertical
  • Continuous Types – Horizontal
  • Batch Types – Circular
  • Batch Types – Rectangular
  • Other Refractory Applications

Principles of Thermal Stability

  • Melting Points of Substances
  • Melting of Oxide Mixtures
  • Microstructural Integrity

Principles of Corrosion Resistance: Oxidation-Reduction

  • Importance of Corrosion
  • Gibbs Free Energies
  • Refractory Alteration by Oxidation-Reduction

Principles of Corrosion Resistance: Hot Liquids

  • Liquid Penetration and Dissolution-Corrosion
  • Factors Governing Penetration
  • Factors Governing Dissolution

Principles of Corrosion Resistance: Hot Gases and Dusts

  • Atmospheric Penetration and Condensation
  • Dusts: Deposition and Abrasion
  • Conclusion: Principles of Working Refractory Construction

The Working Refractory Product Line

  • Classification of Working Refractories
  • Maximum Service Temperatures
  • Maximum Service Temperatures
  • Corrosion Resistance
  • Qualifications for Working Refractory Service

The Insulating Refractory Product Line

  • Applications and Application Criteria
  • Classification of Insulating Refractories
  • Physical Form and Installation of Linings

Refractory Practice

  • Refractory Qualifications in Review
  • Refractory Practice from Qualifications
  • Catalogue of Refractory Practice

Design Properties: Thermal and Electrical

  • Reversible Thermal Expansion
  • Permanent Deformation
  • Specific Heat
  • Thermal Conductivity
  • Electrical Conductivity

Design Properties: Mechanical

  • Elasticity and Plasticity
  • Mechanical Characterization of Refractories
  • Illustrative Mechanical Properties of Refractories

Refractory Manufacture

  • Consolidated Flow Diagram for Refractories
  • From Raw Materials to Forming
  • Forming of Masonry and Special Shapes
  • Agglomeration for Sintered Grain
  • Drying and Firing of Refractories
  • Quality Assurance in Manufacture

Refractory Installation and Maintenance

  • Structural Engineering
  • Masonry Construction
  • Installation of Monolithics

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