Refractory Design, Installation, Inspection and Repair Course

Understand refractory design, installation, inspection, and repair techniques in this specialized training course. Develop expertise in refractory systems. BMC Training offers Refractory Design, Installation, Inspection and Repair Course in Construction and Civil Engineering Training Courses.

  • English
  • 162 Training Sessions
  • Confirmed
  • One Week
Refractory Design, Installation, Inspection and Repair Training Course

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Type a city name or a month
Venue Start Date End Date Net Fees Details & Registration
Kuala Lumpur , Malaysia 16 - Jun - 2024 20 - Jun - 2024 5300 GBP
Rome , Italy 16 - Jun - 2024 20 - Jun - 2024 7900 GBP
Barcelona , Spain 16 - Jun - 2024 20 - Jun - 2024 8300 GBP
Zurich , Switzerland 16 - Jun - 2024 20 - Jun - 2024 8700 GBP
Paris , France 23 - Jun - 2024 27 - Jun - 2024 7900 GBP
Dubai , UAE 23 - Jun - 2024 27 - Jun - 2024 5722.5 GBP
Hong Kong , Hong Kong 23 - Jun - 2024 27 - Jun - 2024 9100 GBP
Paris , France 16 - Jun - 2024 20 - Jun - 2024 7900 GBP
Dubai , UAE 16 - Jun - 2024 20 - Jun - 2024 5722.5 GBP
Hong Kong , Hong Kong 16 - Jun - 2024 20 - Jun - 2024 9100 GBP
Tokyo , Japan 23 - Jun - 2024 27 - Jun - 2024 11500 GBP
Tokyo , Japan 16 - Jun - 2024 20 - Jun - 2024 11500 GBP
Madrid , Spain 7 - Jul - 2024 11 - Jul - 2024 7500 GBP
Munich , Germany 7 - Jul - 2024 11 - Jul - 2024 8900 GBP
Berlin , Germany 7 - Jul - 2024 11 - Jul - 2024 8300 GBP
New York , United States 7 - Jul - 2024 11 - Jul - 2024 12750 GBP
London , UK 7 - Jul - 2024 11 - Jul - 2024 5950 GBP
Amsterdam , Netherlands 7 - Jul - 2024 11 - Jul - 2024 9100 GBP
Paris , France 14 - Jul - 2024 18 - Jul - 2024 7900 GBP
Dubai , UAE 14 - Jul - 2024 18 - Jul - 2024 5722.5 GBP
Hong Kong , Hong Kong 14 - Jul - 2024 18 - Jul - 2024 9100 GBP
Paris , France 21 - Jul - 2024 25 - Jul - 2024 7900 GBP
Dubai , UAE 21 - Jul - 2024 25 - Jul - 2024 5722.5 GBP
Hong Kong , Hong Kong 21 - Jul - 2024 25 - Jul - 2024 9100 GBP
Bali , Indonesia 28 - Jul - 2024 1 - Aug - 2024 8700 GBP
Istanbul , Turkey 28 - Jul - 2024 1 - Aug - 2024 5550 GBP
Singapore , Singapore 28 - Jul - 2024 1 - Aug - 2024 8400 GBP
Washington , United States 28 - Jul - 2024 1 - Aug - 2024 13500 GBP
Paris , France 28 - Jul - 2024 1 - Aug - 2024 7900 GBP
Dubai , UAE 28 - Jul - 2024 1 - Aug - 2024 5722.5 GBP
Hong Kong , Hong Kong 28 - Jul - 2024 1 - Aug - 2024 9100 GBP
Paris , France 7 - Jul - 2024 11 - Jul - 2024 7900 GBP
Dubai , UAE 7 - Jul - 2024 11 - Jul - 2024 5722.5 GBP
Hong Kong , Hong Kong 7 - Jul - 2024 11 - Jul - 2024 9100 GBP
Milan , Italy 7 - Jul - 2024 11 - Jul - 2024 7500 GBP
Tokyo , Japan 14 - Jul - 2024 18 - Jul - 2024 11500 GBP
Tokyo , Japan 21 - Jul - 2024 25 - Jul - 2024 11500 GBP
Tokyo , Japan 28 - Jul - 2024 1 - Aug - 2024 11500 GBP
Tokyo , Japan 7 - Jul - 2024 11 - Jul - 2024 11500 GBP
Bali , Indonesia 4 - Aug - 2024 8 - Aug - 2024 8700 GBP
Istanbul , Turkey 4 - Aug - 2024 8 - Aug - 2024 5550 GBP
Singapore , Singapore 4 - Aug - 2024 8 - Aug - 2024 8400 GBP
Washington , United States 4 - Aug - 2024 8 - Aug - 2024 13500 GBP
Kuala Lumpur , Malaysia 11 - Aug - 2024 15 - Aug - 2024 5300 GBP
Rome , Italy 11 - Aug - 2024 15 - Aug - 2024 7900 GBP
Barcelona , Spain 11 - Aug - 2024 15 - Aug - 2024 8300 GBP
Zurich , Switzerland 11 - Aug - 2024 15 - Aug - 2024 8700 GBP
Paris , France 18 - Aug - 2024 22 - Aug - 2024 7900 GBP
Dubai , UAE 18 - Aug - 2024 22 - Aug - 2024 5722.5 GBP
Hong Kong , Hong Kong 18 - Aug - 2024 22 - Aug - 2024 9100 GBP
Madrid , Spain 25 - Aug - 2024 29 - Aug - 2024 7500 GBP
London , UK 25 - Aug - 2024 29 - Aug - 2024 5950 GBP
Munich , Germany 25 - Aug - 2024 29 - Aug - 2024 8900 GBP
Berlin , Germany 25 - Aug - 2024 29 - Aug - 2024 8300 GBP
New York , United States 25 - Aug - 2024 29 - Aug - 2024 12750 GBP
Amsterdam , Netherlands 25 - Aug - 2024 29 - Aug - 2024 9100 GBP
Paris , France 11 - Aug - 2024 15 - Aug - 2024 7900 GBP
Dubai , UAE 11 - Aug - 2024 15 - Aug - 2024 5722.5 GBP
Hong Kong , Hong Kong 11 - Aug - 2024 15 - Aug - 2024 9100 GBP
Tokyo , Japan 18 - Aug - 2024 22 - Aug - 2024 11500 GBP
Milan , Italy 25 - Aug - 2024 29 - Aug - 2024 7500 GBP
Tokyo , Japan 11 - Aug - 2024 15 - Aug - 2024 11500 GBP
Madrid , Spain 22 - Sep - 2024 26 - Sep - 2024 7500 GBP
London , UK 22 - Sep - 2024 26 - Sep - 2024 5950 GBP
Munich , Germany 22 - Sep - 2024 26 - Sep - 2024 8900 GBP
Berlin , Germany 22 - Sep - 2024 26 - Sep - 2024 8300 GBP
New York , United States 22 - Sep - 2024 26 - Sep - 2024 12750 GBP
Amsterdam , Netherlands 22 - Sep - 2024 26 - Sep - 2024 9100 GBP
Paris , France 1 - Sep - 2024 5 - Sep - 2024 7900 GBP
Dubai , UAE 1 - Sep - 2024 5 - Sep - 2024 5722.5 GBP
Hong Kong , Hong Kong 1 - Sep - 2024 5 - Sep - 2024 9100 GBP
Kuala Lumpur , Malaysia 8 - Sep - 2024 12 - Sep - 2024 5300 GBP
Rome , Italy 8 - Sep - 2024 12 - Sep - 2024 7900 GBP
Barcelona , Spain 8 - Sep - 2024 12 - Sep - 2024 8300 GBP
Zurich , Switzerland 8 - Sep - 2024 12 - Sep - 2024 8700 GBP
Bali , Indonesia 15 - Sep - 2024 19 - Sep - 2024 8700 GBP
Istanbul , Turkey 15 - Sep - 2024 19 - Sep - 2024 5550 GBP
Singapore , Singapore 15 - Sep - 2024 19 - Sep - 2024 8400 GBP
Washington , United States 15 - Sep - 2024 19 - Sep - 2024 13500 GBP
Paris , France 15 - Sep - 2024 19 - Sep - 2024 7900 GBP
Dubai , UAE 15 - Sep - 2024 19 - Sep - 2024 5722.5 GBP
Hong Kong , Hong Kong 15 - Sep - 2024 19 - Sep - 2024 9100 GBP
Paris , France 22 - Sep - 2024 26 - Sep - 2024 7900 GBP
Dubai , UAE 22 - Sep - 2024 26 - Sep - 2024 5722.5 GBP
Hong Kong , Hong Kong 22 - Sep - 2024 26 - Sep - 2024 9100 GBP
Milan , Italy 22 - Sep - 2024 26 - Sep - 2024 7500 GBP
Tokyo , Japan 1 - Sep - 2024 5 - Sep - 2024 11500 GBP
Tokyo , Japan 15 - Sep - 2024 19 - Sep - 2024 11500 GBP
Tokyo , Japan 22 - Sep - 2024 26 - Sep - 2024 11500 GBP
Bali , Indonesia 20 - Oct - 2024 24 - Oct - 2024 8700 GBP
Istanbul , Turkey 20 - Oct - 2024 24 - Oct - 2024 5550 GBP
Singapore , Singapore 20 - Oct - 2024 24 - Oct - 2024 8400 GBP
Washington , United States 20 - Oct - 2024 24 - Oct - 2024 13500 GBP
Kuala Lumpur , Malaysia 27 - Oct - 2024 31 - Oct - 2024 5300 GBP
Rome , Italy 27 - Oct - 2024 31 - Oct - 2024 7900 GBP
Barcelona , Spain 27 - Oct - 2024 31 - Oct - 2024 8300 GBP
Zurich , Switzerland 27 - Oct - 2024 31 - Oct - 2024 8700 GBP
Paris , France 6 - Oct - 2024 10 - Oct - 2024 7900 GBP
Dubai , UAE 6 - Oct - 2024 10 - Oct - 2024 5722.5 GBP
Hong Kong , Hong Kong 6 - Oct - 2024 10 - Oct - 2024 9100 GBP
Madrid , Spain 13 - Oct - 2024 17 - Oct - 2024 7500 GBP
London , UK 13 - Oct - 2024 17 - Oct - 2024 5950 GBP
Munich , Germany 13 - Oct - 2024 17 - Oct - 2024 8900 GBP
Berlin , Germany 13 - Oct - 2024 17 - Oct - 2024 8300 GBP
New York , United States 13 - Oct - 2024 17 - Oct - 2024 12750 GBP
Amsterdam , Netherlands 13 - Oct - 2024 17 - Oct - 2024 9100 GBP
Paris , France 27 - Oct - 2024 31 - Oct - 2024 7900 GBP
Dubai , UAE 27 - Oct - 2024 31 - Oct - 2024 5722.5 GBP
Hong Kong , Hong Kong 27 - Oct - 2024 31 - Oct - 2024 9100 GBP
Tokyo , Japan 6 - Oct - 2024 10 - Oct - 2024 11500 GBP
Milan , Italy 13 - Oct - 2024 17 - Oct - 2024 7500 GBP
Tokyo , Japan 27 - Oct - 2024 31 - Oct - 2024 11500 GBP
Madrid , Spain 17 - Nov - 2024 21 - Nov - 2024 7500 GBP
London , UK 17 - Nov - 2024 21 - Nov - 2024 5950 GBP
Munich , Germany 17 - Nov - 2024 21 - Nov - 2024 8900 GBP
Berlin , Germany 17 - Nov - 2024 21 - Nov - 2024 8300 GBP
New York , United States 17 - Nov - 2024 21 - Nov - 2024 12750 GBP
Amsterdam , Netherlands 17 - Nov - 2024 21 - Nov - 2024 9100 GBP
Paris , France 24 - Nov - 2024 28 - Nov - 2024 7900 GBP
Dubai , UAE 24 - Nov - 2024 28 - Nov - 2024 5722.5 GBP
Hong Kong , Hong Kong 24 - Nov - 2024 28 - Nov - 2024 9100 GBP
Kuala Lumpur , Malaysia 3 - Nov - 2024 7 - Nov - 2024 5300 GBP
Rome , Italy 3 - Nov - 2024 7 - Nov - 2024 7900 GBP
Barcelona , Spain 3 - Nov - 2024 7 - Nov - 2024 8300 GBP
Zurich , Switzerland 3 - Nov - 2024 7 - Nov - 2024 8700 GBP
Bali , Indonesia 10 - Nov - 2024 14 - Nov - 2024 8700 GBP
Istanbul , Turkey 10 - Nov - 2024 14 - Nov - 2024 5550 GBP
Singapore , Singapore 10 - Nov - 2024 14 - Nov - 2024 8400 GBP
Washington , United States 10 - Nov - 2024 14 - Nov - 2024 13500 GBP
Paris , France 10 - Nov - 2024 14 - Nov - 2024 7900 GBP
Dubai , UAE 10 - Nov - 2024 14 - Nov - 2024 5722.5 GBP
Hong Kong , Hong Kong 10 - Nov - 2024 14 - Nov - 2024 9100 GBP
Paris , France 17 - Nov - 2024 21 - Nov - 2024 7900 GBP
Dubai , UAE 17 - Nov - 2024 21 - Nov - 2024 5722.5 GBP
Hong Kong , Hong Kong 17 - Nov - 2024 21 - Nov - 2024 9100 GBP
Milan , Italy 17 - Nov - 2024 21 - Nov - 2024 7500 GBP
Tokyo , Japan 24 - Nov - 2024 28 - Nov - 2024 11500 GBP
Tokyo , Japan 10 - Nov - 2024 14 - Nov - 2024 11500 GBP
Tokyo , Japan 17 - Nov - 2024 21 - Nov - 2024 11500 GBP
Bali , Indonesia 15 - Dec - 2024 19 - Dec - 2024 8700 GBP
Istanbul , Turkey 15 - Dec - 2024 19 - Dec - 2024 5550 GBP
Singapore , Singapore 15 - Dec - 2024 19 - Dec - 2024 8400 GBP
Washington , United States 15 - Dec - 2024 19 - Dec - 2024 13500 GBP
Kuala Lumpur , Malaysia 22 - Dec - 2024 26 - Dec - 2024 5300 GBP
Rome , Italy 22 - Dec - 2024 26 - Dec - 2024 7900 GBP
Barcelona , Spain 22 - Dec - 2024 26 - Dec - 2024 8300 GBP
Zurich , Switzerland 22 - Dec - 2024 26 - Dec - 2024 8700 GBP
Paris , France 8 - Dec - 2024 12 - Dec - 2024 7900 GBP
Dubai , UAE 8 - Dec - 2024 12 - Dec - 2024 5722.5 GBP
Hong Kong , Hong Kong 8 - Dec - 2024 12 - Dec - 2024 9100 GBP
Madrid , Spain 1 - Dec - 2024 5 - Dec - 2024 7500 GBP
London , UK 1 - Dec - 2024 5 - Dec - 2024 5950 GBP
Munich , Germany 1 - Dec - 2024 5 - Dec - 2024 8900 GBP
Berlin , Germany 1 - Dec - 2024 5 - Dec - 2024 8300 GBP
New York , United States 1 - Dec - 2024 5 - Dec - 2024 12750 GBP
Amsterdam , Netherlands 1 - Dec - 2024 5 - Dec - 2024 9100 GBP
Paris , France 22 - Dec - 2024 26 - Dec - 2024 7900 GBP
Dubai , UAE 22 - Dec - 2024 26 - Dec - 2024 5722.5 GBP
Hong Kong , Hong Kong 22 - Dec - 2024 26 - Dec - 2024 9100 GBP
Tokyo , Japan 8 - Dec - 2024 12 - Dec - 2024 11500 GBP
Milan , Italy 1 - Dec - 2024 5 - Dec - 2024 7500 GBP
Tokyo , Japan 22 - Dec - 2024 26 - Dec - 2024 11500 GBP

Course Syllabus

Course Description

This training course is designed to give a detailed discussion of the subject of refractory technology as related to high-temperature requirements for different industries. The course will emphasize on the practical aspects of refractory selection, installation, and repair techniques in a number of industrial applications. In order for the course material to suit participants with or without formal training and/or scientific background in the subject, the course will be delivered such that most of technical terms and concepts will be clarified by both scientific definition and examples. The course material will be prepared so that easy follow-up of the lectures and subject in general is achieved. 
The course is divided into nine main areas: Principles of hot processes and their requirements, Properties of refractory materials (mechanical, thermal and corrosion resistance), Refractory compositions and structures and their relation to property and performance, Refractory selection criteria, Refractory manufacturing methods, Configurations and installations techniques, Refractory system design, Performance in service, Quality and Reliability considerations. The course is designed such that no previous background in metallurgy is necessary. The course can, also, be tailored for specific needs if required by certain participants.

Course Objective

  • To familiarize participants with the main concepts and technical terms of industrial refractory materials.
  • To explain to participants the different types of hot processes and their requirements.
  • To explain to participants the different types of industrial refractories
  • To explain to participants how to relate process requirements to refractory properties (mechanical, thermal, electrical and chemical/corrosion).
  • To provide participants with the basic knowledge and skills for selection of different refractory materials based on process requirements.
  • To introduce participants to different manufacturing methods applied to refractory materials and their installation techniques.
  • To explain to participants how refractory materials respond to different service conditions and issues related to their quality and reliability.

Course Outline

Introduction

  • Technical Perspectives
  • Historical Perspectives

Foundations of Hot Processing

  • Computational Quantities and Conversion Factors
  • Hot Processing Temperatures and Their Measurement
  • Process Chemistry and Environments

Foundations of Refractory Application

  • Contemporary Hot Processing Equipment
  • Continuous Types – Vertical
  • Continuous Types – Horizontal
  • Batch Types – Circular
  • Batch Types – Rectangular
  • Other Refractory Applications

Principles of Thermal Stability

  • Melting Points of Substances
  • Melting of Oxide Mixtures
  • Microstructural Integrity

Principles of Corrosion Resistance: Oxidation-Reduction

  • Importance of Corrosion
  • Gibbs Free Energies
  • Refractory Alteration by Oxidation-Reduction

Principles of Corrosion Resistance: Hot Liquids

  • Liquid Penetration and Dissolution-Corrosion
  • Factors Governing Penetration
  • Factors Governing Dissolution

Principles of Corrosion Resistance: Hot Gases and Dusts

  • Atmospheric Penetration and Condensation
  • Dusts: Deposition and Abrasion
  • Conclusion: Principles of Working Refractory Construction

The Working Refractory Product Line

  • Classification of Working Refractories
  • Maximum Service Temperatures
  • Maximum Service Temperatures
  • Corrosion Resistance
  • Qualifications for Working Refractory Service

The Insulating Refractory Product Line

  • Applications and Application Criteria
  • Classification of Insulating Refractories
  • Physical Form and Installation of Linings

Refractory Practice

  • Refractory Qualifications in Review
  • Refractory Practice from Qualifications
  • Catalogue of Refractory Practice

Design Properties: Thermal and Electrical

  • Reversible Thermal Expansion
  • Permanent Deformation
  • Specific Heat
  • Thermal Conductivity
  • Electrical Conductivity

Design Properties: Mechanical

  • Elasticity and Plasticity
  • Mechanical Characterization of Refractories
  • Illustrative Mechanical Properties of Refractories

Refractory Manufacture

  • Consolidated Flow Diagram for Refractories
  • From Raw Materials to Forming
  • Forming of Masonry and Special Shapes
  • Agglomeration for Sintered Grain
  • Drying and Firing of Refractories
  • Quality Assurance in Manufacture

Refractory Installation and Maintenance

  • Structural Engineering
  • Masonry Construction
  • Installation of Monolithics

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