Managing Efficient Shutdowns and Turnarounds Course

Learn to manage efficient shutdowns and turnarounds in industrial operations. Join this course to acquire skills for minimizing downtime and disruption. BMC Training offers Managing Efficient Shutdowns and Turnarounds Course in Maintenance Engineering Training Courses.

  • English
  • 185 Training Sessions
  • Confirmed
  • One Week
Managing Efficient Shutdowns and Turnarounds Training Course

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Type a city name or a month
Venue Start Date End Date Net Fees Details & Registration
Bali , Indonesia 23 - Jun - 2024 27 - Jun - 2024 8700 GBP
Istanbul , Turkey 23 - Jun - 2024 27 - Jun - 2024 5550 GBP
Singapore , Singapore 23 - Jun - 2024 27 - Jun - 2024 8400 GBP
Washington , United States 23 - Jun - 2024 27 - Jun - 2024 13500 GBP
Kuala Lumpur , Malaysia 7 - Jul - 2024 11 - Jul - 2024 5300 GBP
Rome , Italy 7 - Jul - 2024 11 - Jul - 2024 7900 GBP
Barcelona , Spain 7 - Jul - 2024 11 - Jul - 2024 8300 GBP
Zurich , Switzerland 7 - Jul - 2024 11 - Jul - 2024 8700 GBP
Kuala Lumpur , Malaysia 14 - Jul - 2024 18 - Jul - 2024 5300 GBP
Rome , Italy 14 - Jul - 2024 18 - Jul - 2024 7900 GBP
Barcelona , Spain 14 - Jul - 2024 18 - Jul - 2024 8300 GBP
Zurich , Switzerland 14 - Jul - 2024 18 - Jul - 2024 8700 GBP
Kuala Lumpur , Malaysia 21 - Jul - 2024 25 - Jul - 2024 5300 GBP
Rome , Italy 21 - Jul - 2024 25 - Jul - 2024 7900 GBP
Barcelona , Spain 21 - Jul - 2024 25 - Jul - 2024 8300 GBP
Zurich , Switzerland 21 - Jul - 2024 25 - Jul - 2024 8700 GBP
Paris , France 28 - Jul - 2024 1 - Aug - 2024 7900 GBP
Dubai , UAE 28 - Jul - 2024 1 - Aug - 2024 5722.5 GBP
Hong Kong , Hong Kong 28 - Jul - 2024 1 - Aug - 2024 9100 GBP
Madrid , Spain 14 - Jul - 2024 18 - Jul - 2024 7500 GBP
London , UK 14 - Jul - 2024 18 - Jul - 2024 5950 GBP
Munich , Germany 14 - Jul - 2024 18 - Jul - 2024 8900 GBP
Berlin , Germany 14 - Jul - 2024 18 - Jul - 2024 8300 GBP
New York , United States 14 - Jul - 2024 18 - Jul - 2024 12750 GBP
Madrid , Spain 21 - Jul - 2024 25 - Jul - 2024 7500 GBP
Amsterdam , Netherlands 14 - Jul - 2024 18 - Jul - 2024 9100 GBP
London , UK 21 - Jul - 2024 25 - Jul - 2024 5950 GBP
Munich , Germany 21 - Jul - 2024 25 - Jul - 2024 8900 GBP
Berlin , Germany 21 - Jul - 2024 25 - Jul - 2024 8300 GBP
New York , United States 21 - Jul - 2024 25 - Jul - 2024 12750 GBP
Amsterdam , Netherlands 21 - Jul - 2024 25 - Jul - 2024 9100 GBP
Madrid , Spain 7 - Jul - 2024 11 - Jul - 2024 7500 GBP
London , UK 7 - Jul - 2024 11 - Jul - 2024 5950 GBP
Munich , Germany 7 - Jul - 2024 11 - Jul - 2024 8900 GBP
Berlin , Germany 7 - Jul - 2024 11 - Jul - 2024 8300 GBP
New York , United States 7 - Jul - 2024 11 - Jul - 2024 12750 GBP
Amsterdam , Netherlands 7 - Jul - 2024 11 - Jul - 2024 9100 GBP
Tokyo , Japan 28 - Jul - 2024 1 - Aug - 2024 11500 GBP
Milan , Italy 14 - Jul - 2024 18 - Jul - 2024 7500 GBP
Milan , Italy 21 - Jul - 2024 25 - Jul - 2024 7500 GBP
Milan , Italy 7 - Jul - 2024 11 - Jul - 2024 7500 GBP
Kuala Lumpur , Malaysia 4 - Aug - 2024 8 - Aug - 2024 5300 GBP
Rome , Italy 4 - Aug - 2024 8 - Aug - 2024 7900 GBP
Barcelona , Spain 4 - Aug - 2024 8 - Aug - 2024 8300 GBP
Zurich , Switzerland 4 - Aug - 2024 8 - Aug - 2024 8700 GBP
Madrid , Spain 11 - Aug - 2024 15 - Aug - 2024 7500 GBP
London , UK 11 - Aug - 2024 15 - Aug - 2024 5950 GBP
Munich , Germany 11 - Aug - 2024 15 - Aug - 2024 8900 GBP
Berlin , Germany 11 - Aug - 2024 15 - Aug - 2024 8300 GBP
New York , United States 11 - Aug - 2024 15 - Aug - 2024 12750 GBP
Amsterdam , Netherlands 11 - Aug - 2024 15 - Aug - 2024 9100 GBP
Bali , Indonesia 18 - Aug - 2024 22 - Aug - 2024 8700 GBP
Istanbul , Turkey 18 - Aug - 2024 22 - Aug - 2024 5550 GBP
Singapore , Singapore 18 - Aug - 2024 22 - Aug - 2024 8400 GBP
Washington , United States 18 - Aug - 2024 22 - Aug - 2024 13500 GBP
Paris , France 25 - Aug - 2024 29 - Aug - 2024 7900 GBP
Dubai , UAE 25 - Aug - 2024 29 - Aug - 2024 5722.5 GBP
Hong Kong , Hong Kong 25 - Aug - 2024 29 - Aug - 2024 9100 GBP
Madrid , Spain 25 - Aug - 2024 29 - Aug - 2024 7500 GBP
London , UK 25 - Aug - 2024 29 - Aug - 2024 5950 GBP
Munich , Germany 25 - Aug - 2024 29 - Aug - 2024 8900 GBP
Berlin , Germany 25 - Aug - 2024 29 - Aug - 2024 8300 GBP
New York , United States 25 - Aug - 2024 29 - Aug - 2024 12750 GBP
Amsterdam , Netherlands 25 - Aug - 2024 29 - Aug - 2024 9100 GBP
Milan , Italy 11 - Aug - 2024 15 - Aug - 2024 7500 GBP
Tokyo , Japan 25 - Aug - 2024 29 - Aug - 2024 11500 GBP
Milan , Italy 25 - Aug - 2024 29 - Aug - 2024 7500 GBP
Kuala Lumpur , Malaysia 22 - Sep - 2024 26 - Sep - 2024 5300 GBP
Rome , Italy 22 - Sep - 2024 26 - Sep - 2024 7900 GBP
Barcelona , Spain 22 - Sep - 2024 26 - Sep - 2024 8300 GBP
Zurich , Switzerland 22 - Sep - 2024 26 - Sep - 2024 8700 GBP
Kuala Lumpur , Malaysia 1 - Sep - 2024 5 - Sep - 2024 5300 GBP
Rome , Italy 1 - Sep - 2024 5 - Sep - 2024 7900 GBP
Barcelona , Spain 1 - Sep - 2024 5 - Sep - 2024 8300 GBP
Zurich , Switzerland 1 - Sep - 2024 5 - Sep - 2024 8700 GBP
Madrid , Spain 8 - Sep - 2024 12 - Sep - 2024 7500 GBP
Munich , Germany 8 - Sep - 2024 12 - Sep - 2024 8900 GBP
Berlin , Germany 8 - Sep - 2024 12 - Sep - 2024 8300 GBP
New York , United States 8 - Sep - 2024 12 - Sep - 2024 12750 GBP
London , UK 8 - Sep - 2024 12 - Sep - 2024 5950 GBP
Amsterdam , Netherlands 8 - Sep - 2024 12 - Sep - 2024 9100 GBP
Paris , France 15 - Sep - 2024 19 - Sep - 2024 7900 GBP
Dubai , UAE 15 - Sep - 2024 19 - Sep - 2024 5722.5 GBP
Hong Kong , Hong Kong 15 - Sep - 2024 19 - Sep - 2024 9100 GBP
Madrid , Spain 1 - Sep - 2024 5 - Sep - 2024 7500 GBP
London , UK 1 - Sep - 2024 5 - Sep - 2024 5950 GBP
Munich , Germany 1 - Sep - 2024 5 - Sep - 2024 8900 GBP
Berlin , Germany 1 - Sep - 2024 5 - Sep - 2024 8300 GBP
New York , United States 1 - Sep - 2024 5 - Sep - 2024 12750 GBP
Amsterdam , Netherlands 1 - Sep - 2024 5 - Sep - 2024 9100 GBP
Madrid , Spain 22 - Sep - 2024 26 - Sep - 2024 7500 GBP
London , UK 22 - Sep - 2024 26 - Sep - 2024 5950 GBP
Munich , Germany 22 - Sep - 2024 26 - Sep - 2024 8900 GBP
Berlin , Germany 22 - Sep - 2024 26 - Sep - 2024 8300 GBP
New York , United States 22 - Sep - 2024 26 - Sep - 2024 12750 GBP
Amsterdam , Netherlands 22 - Sep - 2024 26 - Sep - 2024 9100 GBP
Milan , Italy 8 - Sep - 2024 12 - Sep - 2024 7500 GBP
Tokyo , Japan 15 - Sep - 2024 19 - Sep - 2024 11500 GBP
Milan , Italy 1 - Sep - 2024 5 - Sep - 2024 7500 GBP
Milan , Italy 22 - Sep - 2024 26 - Sep - 2024 7500 GBP
Kuala Lumpur , Malaysia 20 - Oct - 2024 24 - Oct - 2024 5300 GBP
Rome , Italy 20 - Oct - 2024 24 - Oct - 2024 7900 GBP
Barcelona , Spain 20 - Oct - 2024 24 - Oct - 2024 8300 GBP
Zurich , Switzerland 20 - Oct - 2024 24 - Oct - 2024 8700 GBP
Madrid , Spain 27 - Oct - 2024 31 - Oct - 2024 7500 GBP
London , UK 27 - Oct - 2024 31 - Oct - 2024 5950 GBP
Munich , Germany 27 - Oct - 2024 31 - Oct - 2024 8900 GBP
Berlin , Germany 27 - Oct - 2024 31 - Oct - 2024 8300 GBP
New York , United States 27 - Oct - 2024 31 - Oct - 2024 12750 GBP
Amsterdam , Netherlands 27 - Oct - 2024 31 - Oct - 2024 9100 GBP
Bali , Indonesia 6 - Oct - 2024 10 - Oct - 2024 8700 GBP
Istanbul , Turkey 6 - Oct - 2024 10 - Oct - 2024 5550 GBP
Singapore , Singapore 6 - Oct - 2024 10 - Oct - 2024 8400 GBP
Washington , United States 6 - Oct - 2024 10 - Oct - 2024 13500 GBP
Paris , France 13 - Oct - 2024 17 - Oct - 2024 7900 GBP
Dubai , UAE 13 - Oct - 2024 17 - Oct - 2024 5722.5 GBP
Hong Kong , Hong Kong 13 - Oct - 2024 17 - Oct - 2024 9100 GBP
Madrid , Spain 13 - Oct - 2024 17 - Oct - 2024 7500 GBP
London , UK 13 - Oct - 2024 17 - Oct - 2024 5950 GBP
Munich , Germany 13 - Oct - 2024 17 - Oct - 2024 8900 GBP
Berlin , Germany 13 - Oct - 2024 17 - Oct - 2024 8300 GBP
New York , United States 13 - Oct - 2024 17 - Oct - 2024 12750 GBP
Amsterdam , Netherlands 13 - Oct - 2024 17 - Oct - 2024 9100 GBP
Milan , Italy 27 - Oct - 2024 31 - Oct - 2024 7500 GBP
Tokyo , Japan 13 - Oct - 2024 17 - Oct - 2024 11500 GBP
Milan , Italy 13 - Oct - 2024 17 - Oct - 2024 7500 GBP
Kuala Lumpur , Malaysia 17 - Nov - 2024 21 - Nov - 2024 5300 GBP
Rome , Italy 17 - Nov - 2024 21 - Nov - 2024 7900 GBP
Barcelona , Spain 17 - Nov - 2024 21 - Nov - 2024 8300 GBP
Zurich , Switzerland 17 - Nov - 2024 21 - Nov - 2024 8700 GBP
Kuala Lumpur , Malaysia 24 - Nov - 2024 28 - Nov - 2024 5300 GBP
Rome , Italy 24 - Nov - 2024 28 - Nov - 2024 7900 GBP
Barcelona , Spain 24 - Nov - 2024 28 - Nov - 2024 8300 GBP
Zurich , Switzerland 24 - Nov - 2024 28 - Nov - 2024 8700 GBP
Madrid , Spain 3 - Nov - 2024 7 - Nov - 2024 7500 GBP
London , UK 3 - Nov - 2024 7 - Nov - 2024 5950 GBP
Munich , Germany 3 - Nov - 2024 7 - Nov - 2024 8900 GBP
Berlin , Germany 3 - Nov - 2024 7 - Nov - 2024 8300 GBP
New York , United States 3 - Nov - 2024 7 - Nov - 2024 12750 GBP
Amsterdam , Netherlands 3 - Nov - 2024 7 - Nov - 2024 9100 GBP
Paris , France 10 - Nov - 2024 14 - Nov - 2024 7900 GBP
Dubai , UAE 10 - Nov - 2024 14 - Nov - 2024 5722.5 GBP
Hong Kong , Hong Kong 10 - Nov - 2024 14 - Nov - 2024 9100 GBP
Madrid , Spain 24 - Nov - 2024 28 - Nov - 2024 7500 GBP
London , UK 24 - Nov - 2024 28 - Nov - 2024 5950 GBP
Munich , Germany 24 - Nov - 2024 28 - Nov - 2024 8900 GBP
Berlin , Germany 24 - Nov - 2024 28 - Nov - 2024 8300 GBP
New York , United States 24 - Nov - 2024 28 - Nov - 2024 12750 GBP
Amsterdam , Netherlands 24 - Nov - 2024 28 - Nov - 2024 9100 GBP
Madrid , Spain 17 - Nov - 2024 21 - Nov - 2024 7500 GBP
London , UK 17 - Nov - 2024 21 - Nov - 2024 5950 GBP
Munich , Germany 17 - Nov - 2024 21 - Nov - 2024 8900 GBP
Berlin , Germany 17 - Nov - 2024 21 - Nov - 2024 8300 GBP
New York , United States 17 - Nov - 2024 21 - Nov - 2024 12750 GBP
Amsterdam , Netherlands 17 - Nov - 2024 21 - Nov - 2024 9100 GBP
Milan , Italy 3 - Nov - 2024 7 - Nov - 2024 7500 GBP
Tokyo , Japan 10 - Nov - 2024 14 - Nov - 2024 11500 GBP
Milan , Italy 24 - Nov - 2024 28 - Nov - 2024 7500 GBP
Milan , Italy 17 - Nov - 2024 21 - Nov - 2024 7500 GBP
Kuala Lumpur , Malaysia 15 - Dec - 2024 19 - Dec - 2024 5300 GBP
Rome , Italy 15 - Dec - 2024 19 - Dec - 2024 7900 GBP
Barcelona , Spain 15 - Dec - 2024 19 - Dec - 2024 8300 GBP
Zurich , Switzerland 15 - Dec - 2024 19 - Dec - 2024 8700 GBP
Madrid , Spain 22 - Dec - 2024 26 - Dec - 2024 7500 GBP
London , UK 22 - Dec - 2024 26 - Dec - 2024 5950 GBP
Munich , Germany 22 - Dec - 2024 26 - Dec - 2024 8900 GBP
Berlin , Germany 22 - Dec - 2024 26 - Dec - 2024 8300 GBP
New York , United States 22 - Dec - 2024 26 - Dec - 2024 12750 GBP
Amsterdam , Netherlands 22 - Dec - 2024 26 - Dec - 2024 9100 GBP
Bali , Indonesia 8 - Dec - 2024 12 - Dec - 2024 8700 GBP
Istanbul , Turkey 8 - Dec - 2024 12 - Dec - 2024 5550 GBP
Singapore , Singapore 8 - Dec - 2024 12 - Dec - 2024 8400 GBP
Washington , United States 8 - Dec - 2024 12 - Dec - 2024 13500 GBP
Paris , France 1 - Dec - 2024 5 - Dec - 2024 7900 GBP
Dubai , UAE 1 - Dec - 2024 5 - Dec - 2024 5722.5 GBP
Hong Kong , Hong Kong 1 - Dec - 2024 5 - Dec - 2024 9100 GBP
Madrid , Spain 1 - Dec - 2024 5 - Dec - 2024 7500 GBP
London , UK 1 - Dec - 2024 5 - Dec - 2024 5950 GBP
Munich , Germany 1 - Dec - 2024 5 - Dec - 2024 8900 GBP
Berlin , Germany 1 - Dec - 2024 5 - Dec - 2024 8300 GBP
New York , United States 1 - Dec - 2024 5 - Dec - 2024 12750 GBP
Amsterdam , Netherlands 1 - Dec - 2024 5 - Dec - 2024 9100 GBP
Milan , Italy 22 - Dec - 2024 26 - Dec - 2024 7500 GBP
Tokyo , Japan 1 - Dec - 2024 5 - Dec - 2024 11500 GBP
Milan , Italy 1 - Dec - 2024 5 - Dec - 2024 7500 GBP

Course Syllabus

Introduction

Planning and managing shutdowns, turnarounds and outages in the process plant environment is a complex and demanding function. If turnarounds are not properly planned, managed and controlled, companies run the risks of serious budget overruns, costly schedule delays and negative impacts on customers.

In this programme you will learn:

  • How to develop a Shutdown/Turnaround strategy
  • Management of all stages of the shutdown process
  • Develop the management plan, work plans, resource plans and budget
  • How to manage related issues such as risk and safety

Objectives                                     

By the end of this course delegates will be able to:

  • To enhance the company’s turnaround management capabilities, and to ensure a team approach in the planning and execution of plant shutdowns and turnarounds
  • Provide a comprehensive understanding of effective turnaround management techniques and implementation
  • Create awareness of planning methods and an integrated organisational approach in the execution of successful turnarounds
  • Incorporate latest developments in turnaround planning and management techniques and emerging industry trends
  • Develop an action plan to improve their own turnaround management techniques
  • Have a much clearer understanding of their own and every other team members role in ensuring a successful turnaround

The Contents

Day 1 - The Role of Maintenance Shutdowns and Turnarounds in World-class Organisations

  • How shutdowns and turnarounds can contribute to the business
  • Key success factors
  • The three critical paths of shutdowns and turnarounds
  • The difference between shutdowns and turnarounds and projects
  • Shutdown and turnaround return on investment
  • Shutdown and turnaround management self-assessment
  • The shutdown and turnaround phases
  • Reasons for shutdowns and turnarounds
  • Success Factors

Day 2 - Shutdown/Turnaround Preparation

  • Risk management
  • Justification requirements
  • Communications to stakeholders
  • Shutdown roles and organisation
  • RASCI matrix for shutdown
  • Preparation critical success factors
  • Identify routine PM to be included in scope
  • Identify routine condition based tasks to be performed prior to shutdown and turnaround
  • Identify function testing to be performed at conclusion of shutdown and turnaround

Day 3 - Shutdown/Turnaround Preparation continued

  • Apply CBM and degradation analysis to create scope visibility
  • Apply notification process to manage create scope visibility
  • Apply risk-based task selection methods to prioritise and challenge scope
  • Review, approve, communicate and freeze the scope
  • The critical outcomes of planning
  • The 5 Ms of maintenance work quality
  • Job analysis and scoping
  • Estimating
  • Risk and contingency planning
  • The use of planning templates
  • Work breakdown structure

Day 4 - Shutdown and Turnaround Schedule

  • Terms and concepts of scheduling
  • Network display methods
  • Apply CPM
  • Identify resource constraints
  • Resource requirements based on CPM
  • Resource smoothing
  • Resource balancing
  • Optimised resource profile
  • Shutdown and turnaround budgets
  • Assign Shutdown Work – In-house and Contractors
  • Types of contractors
  • Types of contracts and criteria for selection
  • Risks associated with the use of contractors
  • Benefits of using contractors on shutdowns
  • Staying in control of the contractor

Day 5 - Shutdown and Turnaround, Execution Control and Review

  • The shutdown package
  • Shutdown quality control
  • Shift schedules
  • Preparing equipment for the shutdown
  • Daily schedules
  • Dealing with emergent and additional Work
  • Control data
  • Status accounting
  • Control the Shutdown
  • S-curves
  • Earned-value
  • Shutdown performance indicators
  • Shutdown and turnaround review meeting agenda
  • Why shutdowns fail
  • Problems in shutdowns and their origins
  • Start-up and commissioning
  • Shutdown close-out reporting and review
  • Shutdown closing out report
  • Shutdown closing out review
  • Overview of computerised tools
  • Conclusion

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