Safety Instrumented Systems (SIS) For Process Industries Using IEC 65 and IEC 6508 Course

Acquire skills in safety instrumented systems (SIS) for process industries using IEC 61511 and IEC 61508 in this training course. Learn techniques to enhance system safety. BMC Training offers Safety Instrumented Systems (SIS) For Process Industries Using IEC 65 and IEC 6508 Course in Electrical and Power Engineering Training Courses.

  • English
  • 130 Training Sessions
  • Confirmed
  • One Week
Safety Instrumented Systems (SIS) For Process Industries Using IEC 65 and IEC 6508 Training Course

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Munich , Germany 21 - Jul - 2024 25 - Jul - 2024 8900 GBP
Berlin , Germany 21 - Jul - 2024 25 - Jul - 2024 8300 GBP
New York , United States 21 - Jul - 2024 25 - Jul - 2024 12750 GBP
Amsterdam , Netherlands 21 - Jul - 2024 25 - Jul - 2024 9100 GBP
Kuala Lumpur , Malaysia 21 - Jul - 2024 25 - Jul - 2024 5300 GBP
Rome , Italy 21 - Jul - 2024 25 - Jul - 2024 7900 GBP
Barcelona , Spain 21 - Jul - 2024 25 - Jul - 2024 8300 GBP
Zurich , Switzerland 21 - Jul - 2024 25 - Jul - 2024 8700 GBP
Tokyo , Japan 21 - Jul - 2024 25 - Jul - 2024 11500 GBP
Milan , Italy 21 - Jul - 2024 25 - Jul - 2024 7500 GBP
London , UK 4 - Aug - 2024 8 - Aug - 2024 5950 GBP
Madrid , Spain 4 - Aug - 2024 8 - Aug - 2024 7500 GBP
Munich , Germany 4 - Aug - 2024 8 - Aug - 2024 8900 GBP
Berlin , Germany 4 - Aug - 2024 8 - Aug - 2024 8300 GBP
New York , United States 4 - Aug - 2024 8 - Aug - 2024 12750 GBP
Amsterdam , Netherlands 4 - Aug - 2024 8 - Aug - 2024 9100 GBP
Istanbul , Turkey 11 - Aug - 2024 15 - Aug - 2024 5550 GBP
Bali , Indonesia 11 - Aug - 2024 15 - Aug - 2024 8700 GBP
Singapore , Singapore 11 - Aug - 2024 15 - Aug - 2024 8400 GBP
Washington , United States 11 - Aug - 2024 15 - Aug - 2024 13500 GBP
Istanbul , Turkey 18 - Aug - 2024 22 - Aug - 2024 5550 GBP
Bali , Indonesia 18 - Aug - 2024 22 - Aug - 2024 8700 GBP
Singapore , Singapore 18 - Aug - 2024 22 - Aug - 2024 8400 GBP
Washington , United States 18 - Aug - 2024 22 - Aug - 2024 13500 GBP
Dubai , UAE 25 - Aug - 2024 29 - Aug - 2024 5722.5 GBP
Paris , France 25 - Aug - 2024 29 - Aug - 2024 7900 GBP
Hong Kong , Hong Kong 25 - Aug - 2024 29 - Aug - 2024 9100 GBP
Milan , Italy 4 - Aug - 2024 8 - Aug - 2024 7500 GBP
Tokyo , Japan 25 - Aug - 2024 29 - Aug - 2024 11500 GBP
Dubai , UAE 22 - Sep - 2024 26 - Sep - 2024 5722.5 GBP
Paris , France 22 - Sep - 2024 26 - Sep - 2024 7900 GBP
Hong Kong , Hong Kong 22 - Sep - 2024 26 - Sep - 2024 9100 GBP
Dubai , UAE 1 - Sep - 2024 5 - Sep - 2024 5722.5 GBP
Paris , France 1 - Sep - 2024 5 - Sep - 2024 7900 GBP
Hong Kong , Hong Kong 1 - Sep - 2024 5 - Sep - 2024 9100 GBP
Istanbul , Turkey 8 - Sep - 2024 12 - Sep - 2024 5550 GBP
Bali , Indonesia 8 - Sep - 2024 12 - Sep - 2024 8700 GBP
Singapore , Singapore 8 - Sep - 2024 12 - Sep - 2024 8400 GBP
Washington , United States 8 - Sep - 2024 12 - Sep - 2024 13500 GBP
Kuala Lumpur , Malaysia 15 - Sep - 2024 19 - Sep - 2024 5300 GBP
Rome , Italy 15 - Sep - 2024 19 - Sep - 2024 7900 GBP
Barcelona , Spain 15 - Sep - 2024 19 - Sep - 2024 8300 GBP
Zurich , Switzerland 15 - Sep - 2024 19 - Sep - 2024 8700 GBP
London , UK 1 - Sep - 2024 5 - Sep - 2024 5950 GBP
Madrid , Spain 1 - Sep - 2024 5 - Sep - 2024 7500 GBP
Munich , Germany 1 - Sep - 2024 5 - Sep - 2024 8900 GBP
Berlin , Germany 1 - Sep - 2024 5 - Sep - 2024 8300 GBP
New York , United States 1 - Sep - 2024 5 - Sep - 2024 12750 GBP
Amsterdam , Netherlands 1 - Sep - 2024 5 - Sep - 2024 9100 GBP
Kuala Lumpur , Malaysia 1 - Sep - 2024 5 - Sep - 2024 5300 GBP
Rome , Italy 1 - Sep - 2024 5 - Sep - 2024 7900 GBP
Barcelona , Spain 1 - Sep - 2024 5 - Sep - 2024 8300 GBP
Zurich , Switzerland 1 - Sep - 2024 5 - Sep - 2024 8700 GBP
Tokyo , Japan 22 - Sep - 2024 26 - Sep - 2024 11500 GBP
Tokyo , Japan 1 - Sep - 2024 5 - Sep - 2024 11500 GBP
Milan , Italy 1 - Sep - 2024 5 - Sep - 2024 7500 GBP
London , UK 20 - Oct - 2024 24 - Oct - 2024 5950 GBP
Madrid , Spain 20 - Oct - 2024 24 - Oct - 2024 7500 GBP
Munich , Germany 20 - Oct - 2024 24 - Oct - 2024 8900 GBP
Berlin , Germany 20 - Oct - 2024 24 - Oct - 2024 8300 GBP
New York , United States 20 - Oct - 2024 24 - Oct - 2024 12750 GBP
Amsterdam , Netherlands 20 - Oct - 2024 24 - Oct - 2024 9100 GBP
Istanbul , Turkey 27 - Oct - 2024 31 - Oct - 2024 5550 GBP
Bali , Indonesia 27 - Oct - 2024 31 - Oct - 2024 8700 GBP
Singapore , Singapore 27 - Oct - 2024 31 - Oct - 2024 8400 GBP
Washington , United States 27 - Oct - 2024 31 - Oct - 2024 13500 GBP
Istanbul , Turkey 6 - Oct - 2024 10 - Oct - 2024 5550 GBP
Bali , Indonesia 6 - Oct - 2024 10 - Oct - 2024 8700 GBP
Singapore , Singapore 6 - Oct - 2024 10 - Oct - 2024 8400 GBP
Washington , United States 6 - Oct - 2024 10 - Oct - 2024 13500 GBP
Dubai , UAE 13 - Oct - 2024 17 - Oct - 2024 5722.5 GBP
Paris , France 13 - Oct - 2024 17 - Oct - 2024 7900 GBP
Hong Kong , Hong Kong 13 - Oct - 2024 17 - Oct - 2024 9100 GBP
Milan , Italy 20 - Oct - 2024 24 - Oct - 2024 7500 GBP
Tokyo , Japan 13 - Oct - 2024 17 - Oct - 2024 11500 GBP
Dubai , UAE 17 - Nov - 2024 21 - Nov - 2024 5722.5 GBP
Paris , France 17 - Nov - 2024 21 - Nov - 2024 7900 GBP
Hong Kong , Hong Kong 17 - Nov - 2024 21 - Nov - 2024 9100 GBP
Dubai , UAE 24 - Nov - 2024 28 - Nov - 2024 5722.5 GBP
Paris , France 24 - Nov - 2024 28 - Nov - 2024 7900 GBP
Hong Kong , Hong Kong 24 - Nov - 2024 28 - Nov - 2024 9100 GBP
Istanbul , Turkey 3 - Nov - 2024 7 - Nov - 2024 5550 GBP
Bali , Indonesia 3 - Nov - 2024 7 - Nov - 2024 8700 GBP
Singapore , Singapore 3 - Nov - 2024 7 - Nov - 2024 8400 GBP
Washington , United States 3 - Nov - 2024 7 - Nov - 2024 13500 GBP
Kuala Lumpur , Malaysia 10 - Nov - 2024 14 - Nov - 2024 5300 GBP
Rome , Italy 10 - Nov - 2024 14 - Nov - 2024 7900 GBP
Barcelona , Spain 10 - Nov - 2024 14 - Nov - 2024 8300 GBP
Zurich , Switzerland 10 - Nov - 2024 14 - Nov - 2024 8700 GBP
London , UK 24 - Nov - 2024 28 - Nov - 2024 5950 GBP
Madrid , Spain 24 - Nov - 2024 28 - Nov - 2024 7500 GBP
Munich , Germany 24 - Nov - 2024 28 - Nov - 2024 8900 GBP
Berlin , Germany 24 - Nov - 2024 28 - Nov - 2024 8300 GBP
New York , United States 24 - Nov - 2024 28 - Nov - 2024 12750 GBP
Amsterdam , Netherlands 24 - Nov - 2024 28 - Nov - 2024 9100 GBP
Kuala Lumpur , Malaysia 24 - Nov - 2024 28 - Nov - 2024 5300 GBP
Rome , Italy 24 - Nov - 2024 28 - Nov - 2024 7900 GBP
Barcelona , Spain 24 - Nov - 2024 28 - Nov - 2024 8300 GBP
Zurich , Switzerland 24 - Nov - 2024 28 - Nov - 2024 8700 GBP
Tokyo , Japan 17 - Nov - 2024 21 - Nov - 2024 11500 GBP
Tokyo , Japan 24 - Nov - 2024 28 - Nov - 2024 11500 GBP
Milan , Italy 24 - Nov - 2024 28 - Nov - 2024 7500 GBP
London , UK 15 - Dec - 2024 19 - Dec - 2024 5950 GBP
Madrid , Spain 15 - Dec - 2024 19 - Dec - 2024 7500 GBP
Munich , Germany 15 - Dec - 2024 19 - Dec - 2024 8900 GBP
Berlin , Germany 15 - Dec - 2024 19 - Dec - 2024 8300 GBP
New York , United States 15 - Dec - 2024 19 - Dec - 2024 12750 GBP
Amsterdam , Netherlands 15 - Dec - 2024 19 - Dec - 2024 9100 GBP
Istanbul , Turkey 22 - Dec - 2024 26 - Dec - 2024 5550 GBP
Bali , Indonesia 22 - Dec - 2024 26 - Dec - 2024 8700 GBP
Singapore , Singapore 22 - Dec - 2024 26 - Dec - 2024 8400 GBP
Washington , United States 22 - Dec - 2024 26 - Dec - 2024 13500 GBP
Istanbul , Turkey 8 - Dec - 2024 12 - Dec - 2024 5550 GBP
Bali , Indonesia 8 - Dec - 2024 12 - Dec - 2024 8700 GBP
Singapore , Singapore 8 - Dec - 2024 12 - Dec - 2024 8400 GBP
Washington , United States 8 - Dec - 2024 12 - Dec - 2024 13500 GBP
Dubai , UAE 1 - Dec - 2024 5 - Dec - 2024 5722.5 GBP
Paris , France 1 - Dec - 2024 5 - Dec - 2024 7900 GBP
Hong Kong , Hong Kong 1 - Dec - 2024 5 - Dec - 2024 9100 GBP
Milan , Italy 15 - Dec - 2024 19 - Dec - 2024 7500 GBP
Tokyo , Japan 1 - Dec - 2024 5 - Dec - 2024 11500 GBP

Course Syllabus

Course Description

This 5 day course focuses on the management, planning and execution of automatic safety systems in accordance with IEC 61511, the newly released international standard for process industry safety controls.

The course manual provided with this course includes all material presented in the course and provides details beyond the scope of 5 days of training.

The modular format of the manual allows our presenters to adjust the subject material covered in the 5 day course to meet the needs of participants whilst the manual will serve as a reference for future studies.

Course Objective

Upon completion of this course, you will gain the following:

  • Take away a checklist that you can use to quickly access if your plant complies with the latest international safety standards
  • Walk away with a solid fundamental knowledge of IEC 61511 and IEC 61508 which you can apply immediately to your plant
  • Ability to comply with the IEC 61511 and IEC 61508 standards thus signifying that your company is following the best available safety practices for a process company
  • Get a practical understanding of the key sections of IEC 61511 and 61508 without wading through hundreds of pages of standards documents
  • Be able to determine required SIL ratings using at least 3 different methods as listed in IEC 61511 This has the  potential to save costs by avoiding needlessly high specifications for your trip systems
  • Be able to configure safety systems to minimise or avoid spurious trips and create the potential to reduce production losses.
  • Know what can be done and what should not be done with PLC’s and smart sensors
  • Know how to take advantage of smart positioners and other self testing devices to reduce down time needed for proof testing
  • Have overall knowledge of the key design and procedural requirements of IEC 61511 to ensure your safety systems comply with the best international codes of practice.
  • Know how to set up function safety management procedures to meet international standards and be well prepared for independent assessments. 
  • The ability to plan and integrate all stages of a safety system project.
  • Know how Hazop studies are performed and be able to define safety system requirements during Hazop studies.
  • Know how to allocate safety tasks to both instrumented and non-instrumented protection layers to reduce dependency on a single method of protection.
  • Be able to quickly estimate feasibility and costs of safety measures during Hazop studies.
  • Take the mystery out of the IEC 61511 and 61508 Standards
  • Demonstrate personnel competency in the latest international standard
  • Gain financial advantage for your company by eliminating high installation costs
  • Gain insight into these valuable topics from an independent, unbiased, company with a significant track record in presentation of effective training solutions.

Who Should attend?

  • Instrumentation and control engineers and technicians
  • Design, installation and maintenance engineers and technicians in the process industries
  • Sales professionals employed by end users
  • Engineering firms
  • System integrators
  • System consultants

Course Outlines

INTRODUCTION

  • What Is a Safety Instrumented System?
  • Confusion in the Industry
  • Technology Choices
  • Redundancy Choices
  • Field Devices
  • Test Intervals
  • Certification vs. Prior Use
  • Industry Guidelines, Standards, and Regulations
  • IEC 61508, 9
  • IEC 61511

DESIGN LIFECYCLE

  • Findings of the HSE
  • Design Lifecycle
  • Hazard & Risk Analysis
  • Allocation of Safety Functions to Protective Layers
  • Develop Safety Requirements Specification
  • SIS Design & Engineering
  • Installation, Commissioning, and Validation
  • Operations and Maintenance
  • Modifications
  • Decommissioning

PROCESS CONTROL VS. SAFETY CONTROL

  • Control and Safety Defined
  • Process Control - Active/Dynamic
  • Safety Control - Passive/Dormant
  • Separation of Control and Safety Systems
  • Common Cause and Systematic/Functional Failures

PROTECTION LAYERS

  • Prevention Layers
  • Process Plant Design
  • Process Control System
  • Alarm Systems
  • Procedures
  • Shutdown/Interlock/Instrumented Systems (Safety Instrumented
  • Systems – SIS)
  • Physical Protection
  • Mitigation Layers
  • Containment Systems
  • Scrubbers and Flares
  • Fire and Gas (F&G) Systems
  • Evacuation Procedures
  • Diversification

DEVELOPING THE SAFETY REQUIREMENT SPECIFICATIONS

  • Accidents Caused by Incorrect Specifications
  • Management Systems
  • Procedures
  • Scheduling of Assessment
  • Participation of Key Personnel in the Review Process
  • Responsibilities Not Well Defined
  • Training and Tools
  • Complexity and Unrealistic Expectations
  • Incomplete Documentation
  • Inadequate Final Review of Specification
  • Unauthorized Deviation from Specification
  • IEC 61511Requirements
  • Documenting the Specification Requirements

DETERMINING THE SAFETY INTEGRITY LEVEL (SIL)

  • Who’s Responsible?
  • Which Technique?
  • Common Issues
  • Evaluating Risk
  • Safety Integrity Levels
  • SIL Determination Method #1 (ALARP)
  • SIL Determination Method #2 (Risk Matrix)
  • SIL Determination Method #3 (LOPA)

CHOOSING A TECHNOLOGY

  • Pneumatic Systems
  • Relay Systems
  • Solid-state Systems
  • Microprocessor/PLC (Software-based) Systems
  • Issues Related to System Size
  • Issues Related to System Complexity
  • Communications with Other Systems
  • Certified vs. Prior Use

INITIAL SYSTEM EVALUATION

  • Why Systems Should be Analyzed Before They’re Built
  • Where to Get Failure Rate Information
  • Failure Modes
  • Degree of Modeling Accuracy
  • Modeling Methods
  • The Real Impact of Redundancy
  • Analysis of a Relay System
  • Analysis of a Non-redundant PLC System
  • Analysis of a TMR System
  • Field Devices
  • Fault Tolerance Requirements
  • Engineering Tools Available for Analyzing System Performance

ISSUES RELATING TO FIELD DEVICES

  • Importance of Field Devices
  • Sensors
  • Final Elements
  • Redundancy
  • Design Requirements for Field Devices
  • Installation Concerns
  • Wiring of Field Devices

ENGINEERING A SYSTEM

  • General Management Considerations
  • General Hardware Considerations
  • General Software Considerations

INSTALLING A SYSTEM

  • Factory Acceptance Testing (FAT)
  • Installation
  • Validation/Site Acceptance Tests (SAT)
  • Functional Safety Assessment/Pre-startup Safety Review (PSSR)
  • Training
  • Handover to Operations
  • Startup
  • Post Startup Activities

FUNCTIONAL TESTING

  • The Need for Testing
  • Establishing Test Frequencies
  • Responsibilities for Testing
  • Test Facilities and Procedures

JUSTIFICATION FOR A SAFETY SYSTEM

  • Safety System Failure Modes
  • Responsibilities for Justification
  • How to Justify
  • Lifecycle Costs
  • Lifecycle Cost Analysis
  • Optimizing Safety, Reliability, and Lifecycle Costs

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